A method includes one or more of the following five steps: rough processing, comminuting the material, washing the material with acid, and collecting/sorting the material to recover an aluminum product or a very pure aluminum product. A system may execute one or more of these steps to recover an aluminum product or a very pure aluminum product.

This application discloses a separator for separating and recovering materials from a waste stream. The separator has a cyclone having a top section and a bottom section, an impeller within the cyclone, a media inlet for accepting a flow of media or a pulsating flow of the media operatively connected to the impeller in which media or fluid flows through the impeller into the separator; a first discharge passage for a collecting a light fraction, and a second discharge passage for collecting a heavy fraction.

A system for recovering of metal and sand from incinerator ash material having an ash clarification assembly, a magnet to remove the ferrous from the heavy material; a sorting assembly, a drying cage or dewatering unit to dry the material; and a separation assembly to remove the aluminum from the material. Methods are included as well.

A system for recovering of metal and sand from incinerator ash material having an ash clarification assembly, a magnet to remove the ferrous from the heavy material; a sorting assembly, a drying cage or dewatering unit to dry the material; and a separation assembly to remove the aluminum from the material. Methods are included as well.

A material recovery system for wet ash generated from municipal waste includes infeed storage of wet ash, an oversized and organic removal subsystem, a material sizing subsystem, a metal recovery subsystem, and an aggregate finishing subsystem. The system for material recovery results in the output of commercially usable aggregate material, ferrous materials, and non-ferrous materials. The subsystems of the material recovery system include one or more screens, dryers, feed hoppers, eddy current separators, magnets, crushers, and air classifiers.

A material recovery system for wet ash generated from municipal waste includes infeed storage of wet ash, an oversized and organic removal subsystem, a material sizing subsystem, a metal recovery subsystem, and an aggregate finishing subsystem. The system for material recovery results in the output of commercially usable aggregate material, ferrous materials, and non-ferrous materials. The subsystems of the material recovery system include one or more screens, dryers, feed hoppers, eddy current separators, magnets, crushers, and air classifiers.

This invention refers to a technically and economically viable process for recovery of relevant metallic and non-metallic contents from mining residues, particularly the bauxite residue, using it in its integral form. Such a process route uses energy from microwaves, assisted leaching and logic sequencing of steps that allow a technically and economically viable removal of components from the bauxite residue, particularly the residue from the Bayer process. The invention also refers to a microwave reactor that is appropriate for performing the above-mentioned process, as well as to a method for heating a mining product.

This invention refers to a technically and economically viable process for recovery of relevant metallic and non-metallic contents from mining residues, particularly the bauxite residue, using it in its integral form. Such a process route uses energy from microwaves, assisted leaching and logic sequencing of steps that allow a technically and economically viable removal of components from the bauxite residue, particularly the residue from the Bayer process. The invention also refers to a microwave reactor that is appropriate for performing the above-mentioned process, as well as to a method for heating a mining product.

The invention relates to a device for continuously sorting a particulate stream, comprising: a) a screw conveyor (1) for conveying the particulate stream to a separation device, b) a sieve (7) for separating the particulate stream ac cording to size, characterized in that it further comprises c) a pre-sieve (3) comprising elongated sieve openings formed by fingers extending towards an end portion of the pre-sieve with the tips of the fingers not being connected in that end portion, the pre-sieve (3) being located between the conveyor outlet and the sieve, d) wherein the pre-sieve (3) encloses part of the circumference of the conveyor screw in an axial end portion of the conveyor screw, and e) the radial distance between the conveyor screw (1) and the pre-sieve (3) is less than 10%, preferably less than 5% of the conveyor screw diameter. The pre-sieve allows to separate elongated objects like threads or wires from the particulate stream which would otherwise clog or block subsequent separation devices including the sieve.

The invention relates to a device for continuously sorting a particulate stream, comprising: a) a screw conveyor (1) for conveying the particulate stream to a separation device, b) a sieve (7) for separating the particulate stream ac cording to size, characterized in that it further comprises c) a pre-sieve (3) comprising elongated sieve openings formed by fingers extending towards an end portion of the pre-sieve with the tips of the fingers not being connected in that end portion, the pre-sieve (3) being located between the conveyor outlet and the sieve, d) wherein the pre-sieve (3) encloses part of the circumference of the conveyor screw in an axial end portion of the conveyor screw, and e) the radial distance between the conveyor screw (1) and the pre-sieve (3) is less than 10%, preferably less than 5% of the conveyor screw diameter. The pre-sieve allows to separate elongated objects like threads or wires from the particulate stream which would otherwise clog or block subsequent separation devices including the sieve.