A method for recovering metals from waste in which material is screened to leave a nonfibrous feedstock, the nonfeedstock is comminuted with a mill (e.g., a ball mill or rod) to liberate, flatten and separate the nonfibrous feedstock to obtain a mix of a metal fraction and residue, and the metal fraction and the residue are collected. There is a system employing the same to treat such materials.

A process for preparing whitened fly ash includes the steps of: (a) subjecting fly ash to a size classification step to obtain size classified fly ash having a particle size such that at least 90 wt % has a particle size of from 44 μm to 250 μm; (b) optionally, contacting the size classified fly ash from step (a) with water to form a slurry, wherein the slurry has a solid content of less than 40 wt %; (c) subjecting the slurry obtained in step (b) to an exhaustive magnetic separation step to form magnetically treated fly ash, wherein the exhaustive magnetic separation step includes a first magnetic extraction step and a second magnetic extraction step, wherein the second magnetic extraction step is carried out at a higher magnetic field strength than the first magnetic extraction step; and (d) subjecting the magnetically treated fly ash obtained in step (c) to milling to form whitened fly ash.

A process for preparing whitened fly ash includes the steps of: (a) subjecting fly ash to a size classification step to obtain size classified fly ash having a particle size such that at least 90 wt % has a particle size of from 44 μm to 250 μm; (b) optionally, contacting the size classified fly ash from step (a) with water to form a slurry, wherein the slurry has a solid content of less than 40 wt %; (c) subjecting the slurry obtained in step (b) to an exhaustive magnetic separation step to form magnetically treated fly ash, wherein the exhaustive magnetic separation step includes a first magnetic extraction step and a second magnetic extraction step, wherein the second magnetic extraction step is carried out at a higher magnetic field strength than the first magnetic extraction step; and (d) subjecting the magnetically treated fly ash obtained in step (c) to milling to form whitened fly ash.

This invention refers to a technically and economically viable process for recovery of relevant metallic and non-metallic contents from mining residues, particularly the bauxite residue, using it in its integral form. Such a process route uses energy from microwaves, assisted leaching and logic sequencing of steps that allow a technically and economically viable removal of components from the bauxite residue, particularly the residue from the Bayer process. The invention also refers to a microwave reactor that is appropriate for performing the above-mentioned process, as well as to a method for heating a mining product.

This invention refers to a technically and economically viable process for recovery of relevant metallic and non-metallic contents from mining residues, particularly the bauxite residue, using it in its integral form. Such a process route uses energy from microwaves, assisted leaching and logic sequencing of steps that allow a technically and economically viable removal of components from the bauxite residue, particularly the residue from the Bayer process. The invention also refers to a microwave reactor that is appropriate for performing the above-mentioned process, as well as to a method for heating a mining product.

A method and apparatus to reclaim metals from scrap material such as automobile shredder residue (ASR) that, after separating out light density components, separates out friable material such as rock and glass by crushing and screening operations to generate a high metal content product.

A method and apparatus to reclaim metals from scrap material such as automobile shredder residue (ASR) that, after separating out light density components, separates out friable material such as rock and glass by crushing and screening operations to generate a high metal content product.

A combustion ash handling method of handling combustion ash discharged from a combustion furnace that combusts a petroleum-based fuel includes: separating the combustion ash into a heavy component and a light component by a dry-type separation technique; feeding the light component to the combustion furnace as a fuel; and recovering the heavy component. A metal such as vanadium is separated and extracted from the heavy component of the combustion ash.

A combustion ash handling method of handling combustion ash discharged from a combustion furnace that combusts a petroleum-based fuel includes: separating the combustion ash into a heavy component and a light component by a dry-type separation technique; feeding the light component to the combustion furnace as a fuel; and recovering the heavy component. A metal such as vanadium is separated and extracted from the heavy component of the combustion ash.

A method for preparing clean aggregate from a waste stream including sizing the incinerator combined ash to recover a first material; wet screening the first material with a first screen to recover the material of disparate sizes; and processing each of the groups.