An apparatus for carrying out size reduction of battery materials under immersion conditions can include a housing configured to hold an immersion liquid comprising at least one of sodium hydroxide and calcium hydroxide. A first feed chute may define an opening therein for receiving battery materials of a first type into the housing and a first submergible comminuting device may be disposed within the housing and submerged in the immersion liquid to receive the battery materials of the first type from the first feed chute. The first submergible comminuting device may be configured to cause a size reduction of the battery materials of the first type to form a first reduced-size battery material.

Apparatus (200) for sorting mixed waste materials, comprising: a housing (260) configured to be vibrated to assist sorting; a screen (210) supported by the housing (260) and having an inlet end (212) for receiving waste materials and an outlet end (214) for discharging at least some waste received at the inlet end (212), the screen (210) comprising at least one portion (220) pivotally coupled adjacent the inlet end (212) to a substantially horizontal axle (222) mounted in the housing (260); and drive means (224,228) configured to pivot the at least one portion (222) of the screen (210) about the axle (222) with a controlled reciprocating action.

Apparatus (200) for sorting mixed waste materials, comprising: a housing (260) configured to be vibrated to assist sorting; a screen (210) supported by the housing (260) and having an inlet end (212) for receiving waste materials and an outlet end (214) for discharging at least some waste received at the inlet end (212), the screen (210) comprising at least one portion (220) pivotally coupled adjacent the inlet end (212) to a substantially horizontal axle (222) mounted in the housing (260); and drive means (224,228) configured to pivot the at least one portion (222) of the screen (210) about the axle (222) with a controlled reciprocating action.

Waste, such as municipal solid waste (MSF), is separated into a wet fraction and refuse derived fuel (RDF). For example, the waste may be separated in a press. The wet fraction is treated in an anaerobic digester. The RDF is further separated into a cellulosic fraction and a non-cellulosic fraction. The cellulosic fraction is treated by pyrolysis and produces a pyrolysis liquid. The pyrolysis liquid is added to the anaerobic digester.

Devices, systems, and methods for separating waste stream with high glass concentrations to recover desired materials are described. The devices, systems, and methods may include a wet separator, a multi-stage screen(s), shredder(s), rising velocity separator(s)/jig(s), magnetic pulley(s), eddy current separator(s), and/or optical sorters.

Devices, systems, and methods for separating waste stream with high glass concentrations to recover desired materials are described. The devices, systems, and methods may include a wet separator, a multi-stage screen(s), shredder(s), rising velocity separator(s)/jig(s), magnetic pulley(s), eddy current separator(s), and/or optical sorters.

A method for recovering metals from waste in which material is roughly or coarsely separated to leave a fibrous feedstock, the feedstock is comminuted with a mill (e.g., a ball mill) to liberate and separate the fibrous feedstock to obtain a mix of a metal fraction and residue, and the metals fraction and the residue are collected. There is a system employing the same to treat such materials.

The present application provides a process to recover materials from rechargeable lithium-ion batteries, thus recycling them. The process involves processing the batteries into a size-reduced feed stream; and then, via a series of separation, isolation, and/or leaching steps, allows for recovery of a copper product, cobalt, nickel, and/or manganese product, and a lithium product; and, optional recovery of a ferrous product, aluminum product, graphite product, etc. An apparatus and system for carrying out size reduction of batteries under immersion conditions is also provided.

The present application provides a process to recover materials from rechargeable lithium-ion batteries, thus recycling them. The process involves processing the batteries into a size-reduced feed stream; and then, via a series of separation, isolation, and/or leaching steps, allows for recovery of a copper product, cobalt, nickel, and/or manganese product, and a lithium product; and, optional recovery of a ferrous product, aluminum product, graphite product, etc. An apparatus and system for carrying out size reduction of batteries under immersion conditions is also provided.

Aspects of the present disclosure include devices, systems, methods, and control systems for processing waste into usable products, such as fuel stock, soil additives, and usable byproducts. Various system components may include: 1) a material loading area; 2) a pre-shredder; 3) a magnet based separator; 4) an eddy current separator; 5) additional sorting devices, such as a ballistic separator and/or an optical separator; 6) a mechanical pulverizer, such as a vertical shaft impactor (VSI); 7) a moisture separation device, such as a cyclone; 8) a compressor, such as a ram baler; 9) a packager, such as a bale wrapper; 10) analyzers, such as for moisture and caloric data analysis; 11) a thermal pressure chamber, such as a thermal screw; and 12) a control system to control operation of the system.