The present invention relates to apparatus for simultaneous grinding and froth flotation of at least one crude mineral and/or pigment, a process carried out in the apparatus for manufacturing at least one ground mineral and/or pigment, use of the ground mineral and/or pigment bearing phase obtainable by the process in paper applications as well as in paper, plastics, paints, coatings, adhesives, sealants, food, feed, pharma, concrete, cement, cosmetic, water treatment and/or agriculture applications, preferably in a wet end process of paper machine, in cigarette paper, board, and/or coating applications, or as support for rotogravure and/or offset and/or ink jet printing and/or continuous ink jet printing and/or flexography and/or electrophotography and/or decoration surfaces and the ground mineral and/or pigment bearing phase or ground mineral and/or pigment obtainable by the process.

A method of treating process water of a flotation plant is disclosed. The flotation plant comprises a mineral flotation line and a process water circuit for treating underflow and/or overflow of the flotation line. The process water circuit comprises a gravitational solid-liquid separator for dewatering underflow and/or overflow of the mineral flotation line to separate sediment from supernatant comprising at least water and unrecovered fine particles comprising valuable material; and a recover water tank for collecting process water. According to the method, prior to leading supernatant from the gravitational solid-liquid separator into the recover water tank, it is subjected to cleaning flotation, in which at least 90% of the flotation gas bubbles have a size from 0.2 to 250 μm, in a cleaning flotation unit. An arrangement for treating process water of a flotation plant, and its use are also disclosed.

A method of separating heavy mineral particles, such as zircon, monazites, xenotime etc., from a sample of quartz crystal powder, comprises the steps of: a. conditioning the quartz powder suspected of containing heavy mineral particles as an aqueous pulp using a froth-flotation agent; b. subjecting the conditioned pulp to froth flotation to obtain a tailing; c. combining the tailing with an aqueous solution having a density greater than that of quartz and less than that of a heavy mineral which it is desired to separate; and d. centrifuging the combination. The separated heavy mineral crystals can then be characterized using a micro-analysis technique.

A defined mineral phase is separated from a ground ore having several chemical phases and being present in a heterogeneous particle size distribution by classifying the ore according to a defined particle diameter into at least two fractions, a first fraction having particles essentially larger than the defined particle diameter and a second fraction having particles essentially smaller than the defined particle diameter, and the defined mineral particles of value being present in both fractions, floating the first fraction having the greater particle diameters and selecting the defined mineral particles of value in a flotation concentrate, selectively admixing the defined mineral particles of value in the fraction having the smaller particle diameters with magnetizable particles, applying a magnetic separation process to the second fraction having smaller particle diameters, and separating a concentrate with an enrichment of the defined mineral phase of value.

A system for separating mineral particles of interest from an ore features mineral processing operations/stages/circuits configured to receive an ore, or mineral particles or concentrates formed by processing the ore, and provide processed mineral particles or concentrates, or a waste stream, for further enhanced mineral separation downstream processing; an enhanced mineral separation processor having a collection apparatus located therein, the collection apparatus having a collection surface configured with a functionalized polymer including molecules having a functional group configured to attract the mineral particles of interest to the collection surface, the enhanced mineral separation processor receive the processed mineral particles or concentrates, or the waste stream, and provide further enhanced downstream processed mineral particles or concentrates, or a further enhanced downstream processed waste stream; and a high intensity conditioning operation, stage or circuit configured to apply a high intensity form of energy to the processed mineral particles or concentrates, or the waste stream, prior to further enhanced mineral separation downstream processing by the enhanced mineral separation processor.

A system for separating mineral particles of interest from an ore features mineral processing operations/stages/circuits configured to receive an ore, or mineral particles or concentrates formed by processing the ore, and provide processed mineral particles or concentrates, or a waste stream, for further enhanced mineral separation downstream processing; an enhanced mineral separation processor having a collection apparatus located therein, the collection apparatus having a collection surface configured with a functionalized polymer including molecules having a functional group configured to attract the mineral particles of interest to the collection surface, the enhanced mineral separation processor receive the processed mineral particles or concentrates, or the waste stream, and provide further enhanced downstream processed mineral particles or concentrates, or a further enhanced downstream processed waste stream; and a high intensity conditioning operation, stage or circuit configured to apply a high intensity form of energy to the processed mineral particles or concentrates, or the waste stream, prior to further enhanced mineral separation downstream processing by the enhanced mineral separation processor.

A method for treating process water of a flotation arrangement is disclosed. The process comprising the steps of a) dewatering overflow of a mineral flotation circuit in a gravitational solid-liquid separator to separate a sediment from a supernatant comprising water, silica-containing particles and soluble SiO2, fine particles, microbes, and residual flotation chemicals; b) subjecting the supernatant to cleaning flotation, in which at least 90% of the flotation gas bubbles have a size from 0.2 to 250 μm, in a cleaning flotation unit for collecting at least silica-containing particles, for separating at least silica-containing particles from the supernatant into cleaning flotation overflow, and for forming purified process water as cleaning flotation underflow; c) removing cleaning flotation overflow as tailings; and d) recirculating purified process water into the mineral flotation circuit. A process water treatment arrangement is also disclosed.

A fluidized-bed flotation unit, its use, a mineral processing apparatus, and a fluidized-bed flotation method are disclosed. The fluidized-bed flotation unit includes a tank for holding a volume of slurry. The tank includes a launder with a launder lip, a fine slurry outlet below the launder lip, and a coarse slurry outlet below the fine slurry outlet for discharging coarse output slurry from the volume of slurry. The fluidized-bed flotation unit includes a solid-liquid separation arrangement configured to collect output slurry from the volume of slurry via the fine slurry outlet and to separate suspended solids and flotation liquid from the output slurry to form a solids portion and a liquid portion.

A minerals processing system (200, 300) comprising a flotation circuit (109) is characterized in that a dry grinding circuit precedes the flotation circuit (109). The dry grinding circuit may use a vertical roller mill (32) or roller grinder (302), and at least one dry air particle separation device (201, 304, 307) positioned between said vertical roller mill (32) or roller grinder (302) and the flotation circuit (109). The at least one dry air particle separation device (201, 304, 307) produces a dry fines stream (38) and a dry coarse stream (202). The coarse stream (202) is provided to the flotation circuit (109) to recover metal values, whereas the dry fines stream (38) circumvents the flotation circuit (109) and is combined with dewatered tailings (116) derived from material (110, 111) leaving the flotation circuit (109).

A flotation arrangement, a flotation plant and a method related thereto are disclosed. The flotation arrangement includes a first flotation section and a second flotation section. The arrangement further includes a dewatering system for separating solid material and liquid to obtain a dewatered solid material stream and a separated liquid stream, and the dewatering system is arranged before the second flotation section and connected thereto for leading said dewatered solid material stream to the second flotation section and the arrangement includes recovery means for recovering the separated liquid stream.