Multi-extraction methods for preparing hemicellulose compositions are provided. Depressant compositions comprising hemicellulose compositions are also provided herein. Also disclosed are processes for enriching a desired mineral from an ore comprising the desired mineral, wherein the process comprises carrying out a flotation process in the presence of one or more collecting agents and a depressant composition comprising hemicellulose.

Apparatus uses hydrophobic synthetic beads to recover mineral particles in a slurry. The synthetic beads and the slurry are mixed into a mixture for processing. The apparatus has an interaction vessel installed in a section of pipeline. The interaction vessel is made from a pipeline folded or coiled into a compact struction having a continuous flow path. The interaction vessel has an input to receive the mixture of slurry and synthetic beads. The folded or coiled structure is used to increase the residence time of the mixture in the flow path, allowing more time for the mineral particles in the slurry to attach to the surface of the synthetic bead, while maintaining a small footprint. The interaction vessel may be formed from a number of loops of pipe section. The interaction vessel may be formed from one or more folded structures.

An engineered collection medium for use in mineral separation is described. The engineered collection medium has a solid phase body configured with a three-dimensional open-cell structure like foam or sponge to provide collection surfaces. The surfaces are functionalized with a hydrophobic chemical having molecules with a functional group for attaching mineral particles to the collection surfaces. The engineered collection medium can be a foam block, a filter or conveyor belt to be placed in a slurry to collect mineral particles in the slurry. The engineered collection medium carrying the mineral particles is provided to a release apparatus where the mineral particles can be released by using mechanical agitation, sonic agitation and so forth.

Presently claimed invention is directed to a collector composition for the beneficiation of a mineral comprising at least one component (A) selected from the group consisting of anionic (A1) surfactants, cationic (A2) surfactants, ampholytic (A3) surfactants and non-ionic surfactants (A4), and at least one component (B) selected from the group consisting of alkoxylated polyalkyleneimine (B1) and alkoxylated hexamethylene diamine (B2).

The present application relates to a concentration process of iron minerals from ultrafine tailings (slimes) from iron ore processing through reverse flotation with pH between 8.5 and 10.5 with the addition of amide-amine type collector, or further a mixture thereof with traditional cationic collectors (amines), in the absence of any depressant, alternatively including a step of high field magnetic concentration, which allows to obtain a concentrate with iron content higher than 66% and contents of SiO2+Al2O3 below 4%.

A defined mineral phase is separated from a ground ore having several chemical phases and being present in a heterogeneous particle size distribution by classifying the ore according to a defined particle diameter into at least two fractions, a first fraction having particles essentially larger than the defined particle diameter and a second fraction having particles essentially smaller than the defined particle diameter, and the defined mineral particles of value being present in both fractions, floating the first fraction having the greater particle diameters and selecting the defined mineral particles of value in a flotation concentrate, selectively admixing the defined mineral particles of value in the fraction having the smaller particle diameters with magnetizable particles, applying a magnetic separation process to the second fraction having smaller particle diameters, and separating a concentrate with an enrichment of the defined mineral phase of value.

A system for separating mineral particles of interest from an ore features mineral processing operations/stages/circuits configured to receive an ore, or mineral particles or concentrates formed by processing the ore, and provide processed mineral particles or concentrates, or a waste stream, for further enhanced mineral separation downstream processing; an enhanced mineral separation processor having a collection apparatus located therein, the collection apparatus having a collection surface configured with a functionalized polymer including molecules having a functional group configured to attract the mineral particles of interest to the collection surface, the enhanced mineral separation processor receive the processed mineral particles or concentrates, or the waste stream, and provide further enhanced downstream processed mineral particles or concentrates, or a further enhanced downstream processed waste stream; and a high intensity conditioning operation, stage or circuit configured to apply a high intensity form of energy to the processed mineral particles or concentrates, or the waste stream, prior to further enhanced mineral separation downstream processing by the enhanced mineral separation processor.

This invention relates to a process for recovering value metals from sulphide ore, including steps of crushing ore in a primary crusher (14) to a size of about 40 cm and less, passing the crushed ore through one or more of the following pre-beneficiation processes such as bulk sorting (16) and screening (20) followed by coarse floatation (46/50), or gravity separation or magnetic separation. A waste stream (54) from the pre-beneficiation process/es with a particle size greater than 100 μm is stacked in a heap (26) and subjected to a heap leach. This integrated process utilises the pre-beneficiation techniques best suited to the characteristics of a particular orebody; and during the pre-beneficiation simultaneously creating a low grade stream that yields significantly higher recoveries than achievable by normal heap leaching of low grade run of mine ore.

An engineered collection medium for use in mineral separation is described. The engineered collection medium has a solid phase body configured with a three-dimensional open-cell structure like foam or sponge to provide collection surfaces. The three-dimensional surface structure is made of a hydrophobic material which is a reaction product of isocyanate and polyol promotes the attraction of mineral particles to the collection surfaces as a hydrophobic foam. The hydrophobic foam can be in the form of a cube, sphere, or sheet and can be used in a filter or conveyor belt in a processor.

A method is provided for using flotation techniques for separating rare earth metal compounds from bastnaesite ore. The method can include grinding the ore to obtain an aqueous slurry of particles, adding a depressant agent to the slurry and adjusting the pH to a suitable value for the flotation process, adding a collector mixture to the slurry that includes at least one hydroxamic acid, and adding a frother agent to the slurry, followed by subjecting the slurry to froth flotation.