A next generation painting robot with advanced fluid delivery system, enhanced kinematics and a service airlock compartment. The painting robot includes a fluid delivery system which places color changing valves and pumping hardware on the back side of the robot's mounting pedestal, where it can be serviced without a technician having to enter the spray booth. The fluid delivery system also allows smaller and lighter robot arms, and is designed to minimize paint waste and wait time during color changes. This is accomplished by an arrangement of shut off valves and pumps, including a pump for paint and a high-efficiency pump for low viscosity solvent, operating in a sequence to push paint through a minimal-length supply line to the applicator, using almost all of this paint for painting the part, before returning to a cleaning stand and expelling the remaining paint and solvent in the supply line.

A next generation painting robot with advanced fluid delivery system, enhanced kinematics and a service airlock compartment. The painting robot includes a fluid delivery system which places color changing valves and pumping hardware on the back side of the robot's mounting pedestal, where it can be serviced without a technician having to enter the spray booth. The fluid delivery system also allows smaller and lighter robot arms, and is designed to minimize paint waste and wait time during color changes. The robot also features kinematics providing redundant inner arm rotation. The arm kinematics, along with the smaller arms, a paint supply line routed through the center of first and third arm joints, and optimized motor conductor routing, dramatically improve near reach flexibility. The improved near reach flexibility in turn allows a smaller spray booth than possible with previous robot architectures.

A recirculating powder applicator includes an applicator body having an inlet on an upstream surface and an outlet on a downstream surface, wherein the inlet and outlet define a passage that extends transversely through the thickness of the applicator body, a powder conduit, an air inlet, an exhaust aperture located on one of the upstream or downstream surfaces, and a circulation chamber located on the interior of the applicator body. The powder conduit and air inlet are in fluid communication with the passage and the passage is in fluid communication with the circulation chamber. A method of applying powder to a substrate during a continuous process includes using a recirculating powder applicator.

A powder coating booth includes booth walls and a roof which can be lowered between the booth walls, wherein a gap is provided between the roof and the booth walls. The roof has compressed air nozzles for spraying the booth walls. In addition, a supporting device is provided, which supports the roof. In at least one of the booth walls a vertical slot is provided through which the supporting device protrudes into the booth and in which the supporting device is movable. In addition, the booth includes a bottom (19) with a suction, which is connectable with the suction inlet of a cyclone separator via a suction pipe.

A coating system for coating components, e.g., for paining motor vehicle body components, is provided. The system includes a coating booth, a conveying system, an application system, a process technology system, a safety system, and a robot system. The robot system includes at least one multi-axis coating robot for guiding the application device and a control unit. The control unit also controls the conveying system, the application system, the safety system and/or the process technology system.

A spray coating machine and process accommodates coating pans of various sizes and simplifies cleaning after particulate material in the pan is coated. A selected pan is supported on a trolley carried by a wheeled cart. After the cart is positioned adjacent the coating machine, the trolley and pan are extended into the machine, and then the pan lifted for support by a rotatable drive shaft and castors. The trolley is then removed from the machine, and the door is closed so that the coating process can commence. When coating is complete, the door is opened, and the trolley extended into the machine under the pan and raised for removal of the castors. Then, the trolley and pan are withdrawn from the machine. The trolley does not need cleaning after spraying, since the trolley is outside the machine during spraying of the coating solution.

A paint-spraying booth may include: a paint-spraying chamber; at least one filter unit; and/or an automated system. Paint is sprayed in the paint-spraying chamber. The paint-spraying chamber may be provided with air flow for evacuation of paint overspray which may be conveyed to the at least one filter unit of the paint-spraying booth for filtering and separation of the paint overspray from the air flow. The at least one filter unit may include a plurality of replaceable filter modules. Each filter module may be removably contained inside a housing in the at least one filter unit. The automated system may be configured to remove and transport each filter module between a housing of the at least one filter unit and a zone for entry/exit of the filter modules into/from the paint-spraying booth.

Systems and methods are provided for securement of parts. One embodiment is a method for securing a part during fabrication. The method includes forming an interference fit between a pin and a wall defining a hole, supporting a weight of the part with the interference fit, and rotating the part around an axis of the part while the weight of the part is supported.

A device for transferring a hub ground chain tray. An upper slider and a lower slider parallel to each other are arranged at the head end, a cylinder mounting plate is arranged below the upper and lower sliders, a cylinder is arranged below the cylinder mounting plate, a slider is arranged at the end of a piston rod of the cylinder, the left and right sides of the slider are provided with rotating pins, the two ends of the rotating pins can be installed in the strip through holes respectively in a sliding manner, and the two rotating pins are connected with the tail of the clamping jaw; the head of the clamping jaw is provided with jaw fingers, the jaw fingers are provided with the clamping blocks, and a transferrable tray device is arranged between the clamping blocks.

A coating method that improves uniformity of coatings that settle on more complex objects, like porous substrates, or substrates with hollows or curvy forms, and a device for implementing the method. The coating device includes a deposition chamber, and a loading structure configured to load an object into a position in the deposition chamber and unload the object from the deposition chamber. The coating device includes an atomization element in a bottom part of the deposition chamber, the atomization element creating into the deposition chamber an aerosol volume that includes a floating aerosol region in the top part of the deposition chamber. The loading structure is configured to load the object into a position in the floating aerosol region in the deposition chamber.