A system for forming a particle layer on a substrate may include at least one sprayer and at least two masks configured to selectively mask a substrate in a first region and second region of the substrate. The at least one sprayer may be configured to spray particles at the substrate, where the at least two masks maintain the first region and second region substantially free of the deposited material. A heater may be employed to heat the substrate as the particles are sprayed by the at least one sprayer onto the substrate.

A flow inspection method includes: a flow step of making powder resin flow in a housing portion of a flow tank; a viscosity measurement step of measuring a viscosity of the powder resin flowing in the housing portion; and a judgment step of judging whether or not an estimate of a bulk density of the powder resin flowing in the housing portion is less than or equal to a bulk density permissible value, the estimate being obtainable from a correlation, calculated in advance, between the bulk density and a viscosity of the powder resin flowing in the housing portion, and a measured value of the viscosity obtained in the viscosity measurement step.

A flow inspection method includes: a flow step of making powder resin flow in a housing portion of a flow tank; a viscosity measurement step of measuring a viscosity of the powder resin flowing in the housing portion; and a judgment step of judging whether or not an estimate of a bulk density of the powder resin flowing in the housing portion is less than or equal to a bulk density permissible value, the estimate being obtainable from a correlation, calculated in advance, between the bulk density and a viscosity of the powder resin flowing in the housing portion, and a measured value of the viscosity obtained in the viscosity measurement step.

A deposition system includes an isolator or fume hood and a reactor for coating particles, the reactor including a rotatable reactor assembly positioned within the isolator or fume hood and including a reactor drum configured to hold a plurality of particles to be coated, an inlet tube, and an outlet tube. The reactor drum is configured to be detached from the inlet tube and the outlet tube by an operator while the reactor drum remains within the isolator or fume hood.

A dispensing device for dispensing a granular material, comprising a dispensing channel (20) provided with an inlet opening (21) and an outlet opening (22). The dispensing channel (20) comprises an intermediate portion (23), which connects the inlet (21) and outlet (22) openings and is provided with a longitudinal axis (Y); the intermediate portion (23) has a length (L) and a height (H), measured on a vertical plane containing the longitudinal axis (Y), wherein the height (H) is measured perpendicular to the length (L). The intermediate portion (23) is configured to enable the deposit and accumulation of a predetermined quantity of granular material coming from the inlet opening (21); Motor means are provided which can be activated on command to cause the granular material to flow in advancement from the intermediate portion (23) towards the outlet opening (22).

A dispensing device for dispensing a granular material, comprising a dispensing channel (20) provided with an inlet opening (21) and an outlet opening (22). The dispensing channel (20) comprises an intermediate portion (23), which connects the inlet (21) and outlet (22) openings and is provided with a longitudinal axis (Y); the intermediate portion (23) has a length (L) and a height (H), measured on a vertical plane containing the longitudinal axis (Y), wherein the height (H) is measured perpendicular to the length (L). The intermediate portion (23) is configured to enable the deposit and accumulation of a predetermined quantity of granular material coming from the inlet opening (21); Motor means are provided which can be activated on command to cause the granular material to flow in advancement from the intermediate portion (23) towards the outlet opening (22).

A fluidized bed reactor includes at least one granulation compartment with one or more air inlets, and at least one scrubber for cleaning air from the granulator, such as a wet scrubber and/or a dry scrubber. The reactor comprises a return line for recycling cleaned air leaving the scrubber to the air inlets of the granulation compartment.

A fluidized bed reactor includes at least one granulation compartment with one or more air inlets, and at least one scrubber for cleaning air from the granulator, such as a wet scrubber and/or a dry scrubber. The reactor comprises a return line for recycling cleaned air leaving the scrubber to the air inlets of the granulation compartment.

A system for buoyant particle processing includes: a reaction vessel, a stirring mechanism, a set of one or more pumps, and a filter. The system can additionally or alternatively include a set of pathways and/or any other suitable component(s). A method for buoyant particle processing includes: stirring the contents of a reaction vessel; washing a set of buoyant particles; and filtering the contents of the reaction vessel. Additionally or alternatively, the method can include any or all of: preprocessing the set of buoyant particles; adding a set of inputs to the reaction vessel; washing the set of buoyant particles; repeating one or more; and/or any other suitable process(es).

A component such as a door is coated by immersion in a fluidized bed. The component is supported by a hook assembly that moves the component within the fluidized bed during coating. The movement is cyclical and inhibits bridging of the coating material when applied to intricate articles.