A method for applying a multi-layer coating includes passing a substrate through a nip defined by two rolls to apply a first thickness of a first liquid coating material, applying a second liquid coating material on the first liquid coating material having the first thickness as applied by passing through the nip, and controlling a thickness of the applied second liquid coating material.

The invention relates to systems and techniques for manufacturing articles containing cellulosic material, a tackifier, and a binder, and related processes of making and using the cellulosic articles. In particularly exemplary embodiments, the manufactured articles are door skins, sometimes known as door facings, and doors made from the door skins. The article contains a lipophilic cellulosic material, a tackifier, and a binder.

A method for manufacturing a filtration media with improved filtration, strength, tear resistance and air permeability in the form of a relatively thin and lightweight wet-laid fibrous web that has a wet Mullen ratio of 20% to 90% to ensure that the media is flexible enough to be formed into a fluted structure, and strong enough to retain the fluted structure when would into a roll and to permit further processing.

A device (1) applies adhesive to cores which are used to produce a log includes a moving means (3) configured to cause at least one core (5) to advance along a feed direction (A) and a dispensing means (7) configured for dispensing an amount of adhesive (9) on the core (5). The dispensing means (7) are moveable along an application direction (B) substantially orthogonal to the feed direction (A) and are configured to selectively dispense an amount of adhesive (9) along portions (11) of the core (5) during movement along the application direction (B).

A method for coating an article using a wax solution for providing strength to its structure while formulating the wax so it is biodegradable and compostable after the article is spent. The method using an annealing process of rapidly cooling the wax to increase its strength to a desired hardness.

The present technology provides a method for preparing an acid-reducing filter that includes depositing a mineral blend layer to a filter substrate, where the mineral blend layer comprises calcium carbonate and magnesium carbonate at a weight ratio of about 1:10 to about 10:1, the mineral blend is free of soluble halide or hydroxide salts of alkali or alkaline earth metals, and the mineral blend layer is insoluble in water.

A foldable paper-based substrate coated with primer coat and top coat. Primer coat includes a wax-free aqueous dispersion wherein a dry film thereof has a flexibility of at least 1100% for a film thickness from about 1.0 to about 2.5 mm. Top coat is blocking resistant and includes an aqueous dispersion of a polymer providing water resistance, grease or oil resistance, heat resistance, odor barrier, moisture barrier and/or heat sealability to the paper-based product. The top coat aqueous dispersion is characterized in that a dry film thereof has a flexibility of at least 570% for a film thickness from about 1.5 to about 2.5 mm. A process for preparing the coated foldable paper-based substrate includes applying the primer coat to the surface of the paper-based substrate, applying the top coat and drying the coats. The primer coat may be dried before application of the top coat.

Methods of curtain coating substrates are disclosed. In some embodiments, the methods include applying two or more liquid layers simultaneously to a substrate, wherein the multiple layers include a bottom liquid layer comprising a shear thinning liquid, and another liquid layer comprising a viscoelastic liquid. In some embodiments, the disclosed methods include formulating a bottom layer liquid comprising a shear thinning liquid, formulating another layer liquid comprising a viscoelastic liquid, pumping the bottom layer liquid and the other layer liquid through coating dies simultaneously and onto a moving substrate such that the bottom layer liquid impinges on the substrate thereby forming a bottom layer, and the other layer liquid forms another liquid layer above the bottom liquid layer. The inclusion of a bottom liquid layer comprising a shear thinning liquid and other layer comprising a viscoelastic liquid provides for enlargement of the curtain coating window.

A method of producing a friction material. The method includes mixing silica containing filler particles and a liquid binder to form a binder-filler liquid mixture. The method also includes saturating a fibrous base material with the binder-filler liquid mixture to form a saturated fibrous base material. The method further includes curing the saturated fibrous base material at a predetermined temperature for a predetermined time to cure the saturated fibrous base material to form the friction material.

A foldable paper-based substrate coated with primer coat and top coat. Primer coat comprises a wax-free aqueous dispersion characterized in that a dry film thereof has a flexibility of at least 1 100% for a film thickness from about 1.0 to about 2.5 mm. Top coat is blocking resistant and comprises an aqueous dispersion of a polymer providing water resistance, grease or oil resistance, heat resistance, odor barrier, moisture barrier and/or heat sealability to the paper-based product. The top coat aqueous dispersion is characterized in that a dry film thereof has a flexibility of at least 570% for a film thickness from about 1.5 to about 2.5 mm. A process for preparing the coated foldable paper-based substrate comprises applying the primer coat to the surface of the paper-based substrate, applying the top coat and drying the coats. The primer coat may be dried before application of the top coat.