A high speed granule delivery system and method is disclosed for dispensing granules in intermittent patterns onto a moving asphalt coated strip in the manufacture of roofing shingles. The system includes a granule hopper and a rotationally indexable pocket wheel in the bottom of the hopper. A series of pockets are formed in the circumference of the wheel and the pockets are separated by raised lands. A seal on the bottom of the hopper seals against the raised lands as the wheel is indexed. In use, the pockets of the pocket wheel drive through and are filled with granules in the bottom of the hopper. As each pocket is indexed beyond the seal, it is exposed to the moving asphalt coated strip below and its granules fall onto the strip to be embedded in the hot tacky asphalt. The speed at which the wheel is indexed is coordinated with the speed of the asphalt coated strip so that granules and strip are moving at about the same forward speed or at a preselected ratio of speeds when the granules fall onto the strip. Well defined patterns of granules are possible at high production rates.

A composition and method for a microtexture hydrophobic or superhydrophobic coating. The microtexture coating includes a coating layer disposed on a substrate with hydrophobic or superhydrophobic particles dispersed on top of or partially embedded in the coating layer to form an outer layer. The outer layer exhibits water repellant properties. Use of the microtexture coating permits large scale, durable hydrophobic or superhydrophobic coating applications. The microtexture coating is a useful for application on wind turbines, airplanes, solar panels, windows, or cooling systems.

A composition and method for a microtexture hydrophobic or superhydrophobic coating. The microtexture coating includes a coating layer disposed on a substrate with hydrophobic or superhydrophobic particles dispersed on top of or partially embedded in the coating layer to form an outer layer. The outer layer exhibits water repellant properties. Use of the microtexture coating permits large scale, durable hydrophobic or superhydrophobic coating applications. The microtexture coating is a useful for application on wind turbines, airplanes, solar panels, windows, or cooling systems.

The present invention relates to a method for producing a multilayer coating on a metallic substrate, comprising, in the given order, (1) producing a polyvinyl chloride plastisol layer on the metallic substrate, comprising the application of a polyvinyl chloride plastisol material to the metallic substrate, (2) producing a thermosetting and/or thermoplastic topcoat layer directly on the polyvinyl chloride plastisol layer, comprising the application of a thermosetting and/or thermoplastic coating material directly to the polyvinyl chloride plastisol layer, wherein both the polyvinyl chloride plastisol material and the thermosetting and/or thermoplastic coating material comprise a layered double hydroxide.

The present invention relates to a method for producing a multilayer coating on a metallic substrate, comprising, in the given order, (1) producing a polyvinyl chloride plastisol layer on the metallic substrate, comprising the application of a polyvinyl chloride plastisol material to the metallic substrate, (2) producing a thermosetting and/or thermoplastic topcoat layer directly on the polyvinyl chloride plastisol layer, comprising the application of a thermosetting and/or thermoplastic coating material directly to the polyvinyl chloride plastisol layer, wherein both the polyvinyl chloride plastisol material and the thermosetting and/or thermoplastic coating material comprise a layered double hydroxide.

A method of making pigments, such as special effect pigment includes forming a first slurry including a substrate, a polymer precursor, and a radical initiator; forming a solution including an emulsifier; and combining the first slurry and the solution so that the substrate is encapsulated by a first coating. Special effect pigments formed by the method are also disclosed.

A method of manufacturing a granule coated asphaltic article comprising the steps of applying liquid asphalt to a reinforcing sheet to create an asphaltic sheet, the asphaltic sheet having a top surface and a bottom surface; bending the asphaltic sheet to form an arcuate top surface of the sheet; and applying a coating of granules over the arcuate top surface of the asphaltic sheet.

A method of manufacturing a granule coated asphaltic article comprising the steps of applying liquid asphalt to a reinforcing sheet to create an asphaltic sheet, the asphaltic sheet having a top surface and a bottom surface; bending the asphaltic sheet to form an arcuate top surface of the sheet; and applying a coating of granules over the arcuate top surface of the asphaltic sheet.

Waterborne top coat compositions, processes for preparing such compositions, and methods for forming top coats on substrates are provided. In an embodiment, a waterborne top coat composition includes water, pigment(s) and resin solids. The resin solids comprise about 60 to 100 wt. % of binder solids and 0 to about 40 wt. % of crosslinker solids, the binder solids comprising about 1 to about 40 wt. % of an acrylic/(meth)acryl copolymer hybrid binder, and about 60 to about 99 wt. % of one or more additional binders, the sum of the respective wt. % in each case equaling 100 wt. %.

A high speed granule delivery system and method is disclosed for dispensing granules in intermittent patterns onto a moving asphalt coated strip in the manufacture of roofing shingles. The system includes a granule hopper and a rotationally indexable pocket wheel having an alternating series of pockets and lands formed into the circumference thereof, and which is positioned adjacent a nozzle in the bottom of the hopper. Upper and lower side portions of the pocket wheel define and are exposed to upper and lower extents of a store of granules. A seal on the bottom of the lower extent of the store of granules seals against the raised lands as the wheel is indexed. In use, the pockets of the pocket wheel drive through and are filled with granules in the store of granules. As each pocket is indexed beyond the seal, it is exposed to the moving asphalt coated strip below and its granules fall onto the strip to be embedded in the hot tacky asphalt.