A thermoplastic prepreg includes a web or mesh of fibers in which the web or mesh of fibers includes chopped fibers. The thermoplastic prepreg also includes a thermoplastic material that fully impregnates the web or mesh of fibers so that the thermoplastic prepreg has a void content of less than 5%. The thermoplastic material is polymers that are formed by in-situ polymerization of monomers or oligomers in which greater than 90% of the monomers or oligomers react to form the thermoplastic material. The thermoplastic prepreg includes between 5 and 95 weight percent of the thermoplastic material and the chopped fibers that form the web or mesh of fibers are un-bonded.

A method for producing an abrasion-resistant wood-based panel with a top side and a bottom side, wherein at least one decorative layer, in particular as a printed decoration, is provided on the top side, includes applying at least one first resin layer to the at least one decorative layer on the top side of the wood-based panel, uniformly scattering abrasion-resistant particles onto the first resin layer on the top side of the wood-based panel; wherein the first resin layer on the top side of the wood-based panel provided with the abrasion-resistant particles is not dried after application, and applying at least one second resin layer to the first, moist resin layer provided with the abrasion-resistant particles on the top side of the wood-based panel, then drying the assembly of first resin layer and second resin layer on the top side of the wood-based panel in at least one drying apparatus.

A method for producing an abrasion-resistant wood-based panel with a top side and a bottom side, wherein at least one decorative layer, in particular as a printed decoration, is provided on the top side, includes applying at least one first resin layer to the at least one decorative layer on the top side of the wood-based panel, uniformly scattering abrasion-resistant particles onto the first resin layer on the top side of the wood-based panel; wherein the first resin layer on the top side of the wood-based panel provided with the abrasion-resistant particles is not dried after application, and applying at least one second resin layer to the first, moist resin layer provided with the abrasion-resistant particles on the top side of the wood-based panel, then drying the assembly of first resin layer and second resin layer on the top side of the wood-based panel in at least one drying apparatus.

Disclosed is a polyester polymer prepared from a reaction mixture comprising a polyacid component and a polyol component that comprises lignin. Residues of lignin are incorporated into the backbone of the polyester polymer. Coatings comprising the same and substrates coated at least in part with such coatings are also disclosed.

A coated substrate includes: a substrate and a first layer on at least a portion of the substrate, the first layer including a polymer selected from the group consisting of an acrylic, an epoxy, a polyurethane, a copolymer thereof, and a mixture thereof, and an additive selected from the group consisting of an ultraviolet light (UV) absorber, a UV stabilizer, and a mixture thereof. The coated substrate further includes a second layer on at least a portion of the first layer, and a third layer on at least a portion of the second layer. A method of forming a coated substrate includes: forming a first layer on at least a portion of a substrate; forming a second layer on at least portion of the first layer; and forming a third layer by plasma enhanced chemical vapor deposition on at least a portion of the second layer.

A coated substrate includes: a substrate and a first layer on at least a portion of the substrate, the first layer including a polymer selected from the group consisting of an acrylic, an epoxy, a polyurethane, a copolymer thereof, and a mixture thereof, and an additive selected from the group consisting of an ultraviolet light (UV) absorber, a UV stabilizer, and a mixture thereof. The coated substrate further includes a second layer on at least a portion of the first layer, and a third layer on at least a portion of the second layer. A method of forming a coated substrate includes: forming a first layer on at least a portion of a substrate; forming a second layer on at least portion of the first layer; and forming a third layer by plasma enhanced chemical vapor deposition on at least a portion of the second layer.

A composite material includes: a substrate and a polymer layer which are interconnected by an adhesion promoter layer. The adhesion promoter layer is obtainable by plasma-enhanced chemical vapor deposition (PE-CVD) at least partially using a mixture of precursor compounds containing an unsaturated hydrocarbon and an organosilicon compound. In an embodiment, the substrate includes a metal substrate or a polymer substrate.

A composite material includes: a substrate and a polymer layer which are interconnected by an adhesion promoter layer. The adhesion promoter layer is obtainable by plasma-enhanced chemical vapor deposition (PE-CVD) at least partially using a mixture of precursor compounds containing an unsaturated hydrocarbon and an organosilicon compound. In an embodiment, the substrate includes a metal substrate or a polymer substrate.

Provided herein is a method for producing a multicoat paint system on a metallic substrate by producing a basecoat or a plurality of directly successive basecoats directly on a metallic substrate coated with a cured electrocoat system, producing a clearcoat directly on the one or the topmost of the plurality of basecoats, and subsequently jointly curing the one or the plurality of basecoats and the clearcoat, wherein at least one basecoat material used for producing the basecoats includes at least one aqueous dispersion which includes a polymer whose preparation includes successive radical emulsion polymerization of three mixtures of olefinically unsaturated monomers.

Provided herein is a method for producing a multicoat paint system on a metallic substrate by producing a basecoat or a plurality of directly successive basecoats directly on a metallic substrate coated with a cured electrocoat system, producing a clearcoat directly on the one or the topmost of the plurality of basecoats, and subsequently jointly curing the one or the plurality of basecoats and the clearcoat, wherein at least one basecoat material used for producing the basecoats includes at least one aqueous dispersion which includes a polymer whose preparation includes successive radical emulsion polymerization of three mixtures of olefinically unsaturated monomers.