The multilayer coating film formation method for forming a multilayer coating film on a substrate comprises the steps of: applying an undercoat paint composition (X) comprising an antioxidant (a1) to a substrate to form at least one layer of an uncured first coating film; applying a topcoat paint composition (Y) containing a carboxy-containing polymer (b1) and an epoxy-containing acrylic resin (b2) to the first coating film to form an uncured second coating film; and simultaneously heating the uncured first coating film and the uncured second coating film to cure the films.

A multi-layer coating system includes: (a) a first basecoat layer formed from a first coating composition including a free polyisocyanate and hydroxyl functional polymeric core-shell particles; (b) a second basecoat layer applied over at least a portion of the first basecoat layer, the second basecoat layer formed from a second coating composition including carboxylic acid functional polymeric core-shell particles; and (c) a topcoat layer applied over at least a portion of the second basecoat layer, the topcoat layer formed from a coating composition including least one free polyisocyanate having a weight average molecular weight of less than 600 g/mol and at least one film-forming resin in which an amount of free polyisocyanate having a weight average molecular weight of less than 600 g/mol is greater than 5 weight %, based on the total resin solids of the coating composition that forms the topcoat layer.

The embodiments herein relate to a substrate coated with a multi-layer coating system including: optionally a primer layer applied to the substrate and deposited from a primer coating composition; a tie-coat layer applied to the substrate or to the optional primer layer, deposited from a tie-coat composition including a binder polymer obtainable by copolymerizing a mixture of ethylenically unsaturated monomers, the binder polymer having curable alkoxysilyl functional groups. The substrate can include a topcoat layer applied to the tie-coat layer, and deposited from a non-aqueous liquid foul release coating composition including a curable resin system including i) a curable polymer and optionally ii) a curing agent and/or a catalyst, where the non-aqueous liquid foul release coating composition is essentially free of a curable polysiloxane.

Disclosed is a method for forming a multilayer coating film, including applying a first and second aqueous base coat, and a clear coat to an object, and thereafter simultaneously heating and curing the three-layer coating film. The first aqueous base coat includes a water-soluble or water-dispersible polyurethane resin having a glass transition temperature of 20 C. or below and a weight average molecular weight of 30,000 to 500,000, and a crosslinkable resin having a weight average molecular weight of 600 or more. The first aqueous base coat-coated film has a breaking strength of 2050 N/cm2 or more and a loss tangent (tan ) at 20 C. of 0.075 or more. The migration amount of a melamine resin from the second aqueous base coat-coated film layer to the first aqueous base coat-coated film layer is within 3% by mass of a total resin solid content of the first aqueous base coat.

Described herein is a method for producing a multicoat paint system by producing a basecoat or a plurality of directly successive basecoats directly on a substrate coated with a first coat, producing a clearcoat directly on the one or the topmost of the plurality of basecoats, and subsequently jointly curing the one or the plurality of basecoats and the clearcoat. At least one of the basecoat materials is admixed, directly before application, either with an aqueous dispersion (D1) including a polyamide (PA) having an acid number of 15 to 60 mg KOH/g or with an aqueous dispersion (D2) including a polyamide (PA) and an amide wax (AW).

A method includes a step of applying an aqueous 2-package type first colored paint to form an uncured first colored coating film; a step of applying an aqueous 1-package type second colored paint to form an uncured second colored coating film; a step of applying a solvent-based 2-package type clear paint to form an uncured clear coating film; and a step of heating the uncured first colored coating film, the uncured second colored coating film and the uncured clear coating film to 75 to 100? C. to simultaneously cure these films. The solvent-based 2-package type clear paint contains a hydroxyl group-containing acrylic resin and a polyisocyanate compound in a ratio of 1.5 to 2.0 equivalents of isocyanate groups in the polyisocyanate compound relative to 1 equivalent of hydroxyl groups in the hydroxyl group-containing acrylic resin.

A multi-layer coating system includes: (a) a first basecoat layer formed from a first coating composition including a free polyisocyanate and hydroxyl functional polymeric core-shell particles; (b) a second basecoat layer applied over at least a portion of the first basecoat layer, the second basecoat layer formed from a second coating composition including carboxylic acid functional polymeric core-shell particles; and (c) a topcoat layer applied over at least a portion of the second basecoat layer, the topcoat layer formed from a coating composition including least one free polyisocyanate having a weight average molecular weight of less than 600 g/mol and at least one film-forming resin in which an amount of free polyisocyanate having a weight average molecular weight of less than 600 g/mol is greater than 5 weight %, based on the total resin solids of the coating composition that forms the topcoat layer.

This coated metal sheet for exterior covering has a metal sheet and a top coating layer disposed on the metal sheet, the top coating layer is configured from a fluororesin and contains a gloss control agent comprising 0.01-15 vol % of microporous particles and a matte agent comprising primary particles, and the coated metal sheet satisfies the belowmentioned formulae. In the number-based particle size distribution of the gloss control agent and the matte agent, R is the number average particle size (m) of the gloss control agent, D1.sub.97.5 and D2.sub.97.5 represent the 97.5% particle size (m) of the gloss control agent and the matte agent, Ru is the upper limit particle size (m) of the gloss control agent, and T is the top coating layer thickness (m).
D1.sub.97.5/T0.9
Ru1.2T
R1.0
0.5D2.sub.97.5/T7.0
3T40.

This coated metal sheet for exterior covering has a metal sheet and a top coating layer disposed on the metal sheet, the top coating layer is configured from a fluororesin and contains a gloss control agent comprising 0.01-15 vol % of microporous particles and a matte agent comprising primary particles, and the coated metal sheet satisfies the belowmentioned formulae. In the number-based particle size distribution of the gloss control agent and the matte agent, R is the number average particle size (m) of the gloss control agent, D1.sub.97.5 and D2.sub.97.5 represent the 97.5% particle size (m) of the gloss control agent and the matte agent, Ru is the upper limit particle size (m) of the gloss control agent, and T is the top coating layer thickness (m).
D1.sub.97.5/T0.9
Ru1.2T
R1.0
0.5D2.sub.97.5/T7.0
3T40.

A coating, in particular a coating for a back side of a brake pad opposite a braking side, includes a pair of bonding layers and a composite layer. Each of the bonding layers includes an epoxy material. The composite layer is disposed between the pair of bonding layers, and includes a mixture of a rubber material and particles of a secondary material. A method for forming the coating includes coating a layer of epoxy onto the surface to be coated to form a first bonding layer, coating the mixture of the rubber material and particles of a secondary material onto the first bonding layer to form a composite layer, coating a layer of epoxy to the composite layer to form a second bonding layer, and then curing the coating via a curing process.