Screening members, screening assemblies, methods for fabricating screening members and assemblies and methods for screening materials are provided for vibratory screening machines that incorporate the use of injection molded materials. Use of injection molded screen elements provide, inter alia, for: varying screening surface configurations; fast and relatively simple screen assembly fabrication; and a combination of outstanding screen assembly mechanical and electrical properties, including toughness, wear and chemical resistance. Embodiments of the present invention use a thermoplastic injection molded material.

Screening members, screening assemblies, methods for fabricating screening members and assemblies and methods for screening materials are provided for vibratory screening machines that incorporate the use of injection molded materials. Use of injection molded screen elements provide, inter alia, for: varying screening surface configurations; fast and relatively simple screen assembly fabrication; and a combination of outstanding screen assembly mechanical and electrical properties, including toughness, wear and chemical resistance. Embodiments of the present invention use a thermoplastic injection molded material.

The invention relates to a screen grating for size-dependent separation of bulk materials, comprising a plurality of grating bars (2) spaced apart one alongside another, which form a screen surface (1) and which have a smaller dimension in the width direction (y), which runs parallel to the screen surface (1) and perpendicular to the longitudinal direction (x) of the screen grating bars (2), than in the height direction (z), wherein the height direction (z) is perpendicular to the screen surface (1) and perpendicular to the longitudinal direction (x) of the grating bars (2). To prevent clogging, it is provided that the cross section of the grating bars (2) perpendicular to the longitudinal axis (x) tapers down with increasing distance from the screen surface (1) in a first portion (9) of the grating bars (2) that adjoins the screen surface (1) such that, in this height region, the width of a gap between two grating bars (2) expands in the height direction, and that the grating bars (2) are arranged parallel to one another, more particularly in the conveyance direction of the bulk material.

A step-down spring seat assembly secured to a vibratory screen machine is configured to receive one or more universal adapter plate assemblies, to which one or more compression springs is secured. The universal adapter plate assemblies are secured to a top surface of the step-down spring seat assembly, and one or more spring guide castings are connected to the one or more universal adapter plate assemblies. Compression springs are positioned atop the spring guide castings, and are secured to a top adapter plate assembly that is connected to one or more universal adapter plate assemblies positioned above the one or more compression springs.

A scalping insert includes a scalping surface having a plurality of scalping slots therethrough, and a vertical base portion. A shaker screen assembly includes a screen frame having at least one slot, and at least one scalping insert disposed in the at least one slot of the screen frame. A method of processing fluid includes providing a flow of fluid to a shaker screen assembly; and flowing the fluid through a scalping surface and a screen surface of a single shaker screen deck.

A scalping insert includes a scalping surface having a plurality of scalping slots therethrough, and a vertical base portion. A shaker screen assembly includes a screen frame having at least one slot, and at least one scalping insert disposed in the at least one slot of the screen frame. A method of processing fluid includes providing a flow of fluid to a shaker screen assembly; and flowing the fluid through a scalping surface and a screen surface of a single shaker screen deck.

A screening or screen for use in classifying material. The screening includes a plurality of warp screening elements. Preferably, the plurality of warp screening elements is a plurality of warp wires. The plurality of warp screening elements includes a first warp screening element having a plurality of horizontal undulations. The plurality of warp screening elements further includes a second warp screening element. Preferably, one of the first warp screening element and the second warp screening element is a shaped wire having two substantially flat sidewalls. At least one retaining member is operably associated with the plurality of warp screening elements to form an integral screen segment having a plurality of openings for permitting material to be classified to pass through the openings. The first warp screening element has a cross-sectional height or shape different from the cross-sectional height or shape of the second warp screening element.

A screening apparatus 10, including a plurality of elongate beams 11, a plurality of screen panels 14 mounted to the beams to form a broad screening surface, each of the panels 14 being generally square or rectangular and the panels 14 being mounted adjacent to each other so that facing side edges of adjacent panels 14 are in close facing relationship. Each panel 14 being mounted to a pair of beams 11 along opposite side edges to bridge between two adjacent beams11. The panels 14 being mounted to the beams 11 by elongate fixing members 13 that extend in the longitudinal direction of the beams 11 and that are fixed to an edge of the beams 11 and that engage opposite side edges of the panels 14. The fixing members 13 are fixed to the edges of the beams 11 by projections 24, 25 that are spaced apart longitudinally of the fixing members 13 and that extend into openings 18, 19 provided in the edge of the beams 11. The projections 24, 25 being releasably connected to the openings 18, 19 in the beams 11 and extending out of the openings 18, 19 and into releasable connection with the fixing members 13.

A screening apparatus 10, including a plurality of elongate beams 11, a plurality of screen panels 14 mounted to the beams to form a broad screening surface, each of the panels 14 being generally square or rectangular and the panels 14 being mounted adjacent to each other so that facing side edges of adjacent panels 14 are in close facing relationship. Each panel 14 being mounted to a pair of beams 11 along opposite side edges to bridge between two adjacent beams11. The panels 14 being mounted to the beams 11 by elongate fixing members 13 that extend in the longitudinal direction of the beams 11 and that are fixed to an edge of the beams 11 and that engage opposite side edges of the panels 14. The fixing members 13 are fixed to the edges of the beams 11 by projections 24, 25 that are spaced apart longitudinally of the fixing members 13 and that extend into openings 18, 19 provided in the edge of the beams 11. The projections 24, 25 being releasably connected to the openings 18, 19 in the beams 11 and extending out of the openings 18, 19 and into releasable connection with the fixing members 13.

In a sieve apparatus, a housing (1) is provided with an inlet section with a feed inlet for material to be sifted and a discharge section including at least one outlet. Means are provided for vibrating the screen mesh. The housing has two substantially vertical side walls(2), and a screen mesh (5) having at least one side edge (51) is supported by a support structure (6, 7) connected to the respective side wall (2). The support structure includes a support element (7) along each side wall and adapted to support the screen mesh (5). Each support element is provided as a support profile (7) having an inclined support surface (73) for the side edge (51) of the screen mesh and constituting a V-shaped structure protruding into the housing, said support surface (73) meeting a lower surface (74) in an apex (75) located at a distance from the side wall (2) inside the housing (1). Specifically, each V-shaped support profile (7) is formed as an integral part of the respective side wall (2).