A method for analyzing malfunctions in an operation of a handling system configured to handle mail items includes identifying at least one characteristic of a mail item to be fed to the handling system to obtain mail item information, detecting a malfunction in an operation of the handling system to obtain malfunction information, determining at least one malfunction mail item or group of malfunction mail items that triggered the malfunction, and assigning the malfunction information with the mail item information of the malfunction mail item or malfunction mail item group.

Embodiments of a system and method for sorting and sequencing articles in a processing facility are disclosed. Delivery endpoints are divided and grouped into stop groups. A first sorter sorts items according to stop group and outputs the items to trays. The output trays from the first sorter are loaded to a second sorter in stop group order. The second sorter can then sort the items into output bins in delivery sequence order.

A parcel processing system (400) includes infeed conveyors (404, 406, 408) each conveying parcels (106) with an assigned orientation class, a merging conveyor (410) configured to merge parcels fed by the infeed conveyors into a single stream of parcels, and an induction conveyor (200) configured to feed the merged stream of parcels along an induction feed path (202) to a sorting conveyor (100). The infeed paths (404a, 406a) of the infeed conveyors are arranged at different angular orientations in relation to a merging feed path (412) of the merging conveyor such that each parcel in the merged stream of parcels has an orientation that is dependent upon its assigned orientation class. The merging conveyor (410) includes a multi-axis transport mechanism configured to move parcels along a principal axis parallel to the merging feed path and a secondary axis perpendicular to the principal axis, the merging conveyor being operable to selectively activate movement along the secondary axis for centering parcels being loaded thereon.

A parcel processing system (400) includes infeed conveyors (404, 406, 408) each conveying parcels (106) with an assigned orientation class, a merging conveyor (410) configured to merge parcels fed by the infeed conveyors into a single stream of parcels, and an induction conveyor (200) configured to feed the merged stream of parcels along an induction feed path (202) to a sorting conveyor (100). The infeed paths (404a, 406a) of the infeed conveyors are arranged at different angular orientations in relation to a merging feed path (412) of the merging conveyor such that each parcel in the merged stream of parcels has an orientation that is dependent upon its assigned orientation class. The merging conveyor (410) includes a multi-axis transport mechanism configured to move parcels along a principal axis parallel to the merging feed path and a secondary axis perpendicular to the principal axis, the merging conveyor being operable to selectively activate movement along the secondary axis for centering parcels being loaded thereon.

Embodiments of a system and method for sorting and sequencing articles in a processing facility are disclosed. Delivery endpoints are divided and grouped into stop groups. A first sorter sorts items according to stop group and outputs the items to trays. The output trays from the first sorter are loaded to a second sorter in stop group order. The second sorter sorts items for each stop group into separate lanes. Each lane can then be sorted into output bins in delivery sequence order.

Systems, devices and methods for receiving an item in a receptacle are disclosed. Features are disclosed for receiving and guiding an item in a receiving space of a receptacle so as to attenuate or remove the impact force of the item on the receptacle. Some embodiments of the disclosure include a bumper having an impact surface which absorbs most or all of the impact force of the item and thereby mitigates or removes the imposition of cyclic impact loads on the receptacle from repeated receipt of items. The bumper may be structurally and/or functionally de-coupled or otherwise physically separated from the receptacle such that an advantageous division of labor is created between absorbing the impact and receiving the item. This disclosure may be useful, for example, in modern industrial operations where a high volume of items are received daily, such as in mail sorting and handling operations.

A sorting system, comprising a central controller, a sorting section with a variably controllable conveying speed, at least two supply sections leading to the feed into the sorting section, and a monitoring device in the feed, wherein the monitoring device is configured and connected to the central controller in such a manner that arriving articles are detected, and a stored speed for controlling the conveying speed of the sorting section is retrieved for the detected article by the central controller and used for controlling the conveying speed, and a corresponding control method.

A sorting system, comprising a central controller, a sorting section with a variably controllable conveying speed, at least two supply sections leading to the feed into the sorting section, and a monitoring device in the feed, wherein the monitoring device is configured and connected to the central controller in such a manner that arriving articles are detected, and a stored speed for controlling the conveying speed of the sorting section is retrieved for the detected article by the central controller and used for controlling the conveying speed, and a corresponding control method.

A mail hazard screening machine is configured to compress mail pieces or envelops through compression rollers and draw out this air and any hazard that may have been contained in the envelope. The system may be able to detect a wide range of hazards such as chemical, biological, radioactive, nuclear, explosive and drugs, abbreviated CBRNE+D. The sample air, the air drawn out from the hazard screening system, may be directed to one or more analysis devices and the mail processing machine may be stopped if any hazard is detected. The mail piece containing the hazard can then be found and further inspected safely.

A mail feeder system may be configured to deliver mail pieces to the hazard screening system without compression of the mail pieces or envelopes

A mail processing system utilizes a conveyor to shingle or de-shingle mailpieces as they move through the processing system and utilizes belts to move the mailpieces. A first shingling conveyor moves a first mailpiece to overlap with a second mailpiece to create shingled mailpieces. A second shingling conveyor moves a first mailpiece away from a second mailpiece to de-shingle them to create singulated mailpieces. A camera takes images of the mailpieces in the conveyor and image analysis software is used to determine dimensional aspects of the mailpieces that are used to control the belt speeds to move mailpieces with respect to each other. A mail processing system may include a mail processing station that scans addresses, applies postage and/or weighs the mailpieces. Mail may be de-shingled prior to being weighed and then re-shingled for subsequent processing, or mail may shingled prior to passing through a scale if weighing is not necessary.