A multi-tiered automated parcel sortation system is utilized to sort parcels according to a common destination. A first tier includes an automated sorter configured to transport parcels from a source location to a release destination. A second tier includes accumulation containers each associated with a shipping destination, and the release destination within the first tier is a positioned directly above the accumulation container associated with the shipping destination of the parcel. Once transported to the release destination, a parcel is released into the accumulation container, and once the accumulation container is filled, the accumulation of parcels within the container is released into a third tier, which may include conveyors or autonomous guided vehicles with transport containers. In the third tier, the parcels are transported away for further processing.

Sorting systems and methods for large quantities of items in industrial processes are described. The systems, devices and methods are for receiving, sorting and removing items dynamically. A first group of items, such as letters or other mail pieces, are injected by a belt into a pocket to a form a first stack, and a divider is extended near the first stack. The divider allows for a second group of items to either be injected to form a second stack behind the divider, or to be diverted and injected into another pocket. The first stack can be removed while the second group is being injected.

Sorting systems and methods for large quantities of items in industrial processes are described. The systems, devices and methods are for receiving, sorting and removing items dynamically. A first group of items, such as letters or other mail pieces, are injected by a belt into a pocket to a form a first stack, and a progressive displacement divider with amplified output for a given input is extended near the first stack. The divider allows for a second group of items to either be injected to form a second stack behind the divider, or to be diverted and injected into another pocket. The first stack can be removed while the second group is being injected.

An equipment for automatically feeding parcels to a sorting conveyor, the equipment having a platform for temporarily storing a pile of parcels arranged loosely, a first vision system designed to form a digital image of the loose pile of parcels while the pile is stationary on the platform, a processor unit having setting data for responding to the digital image by identifying a parcel for singulating that presents a grip face that is not covered by another parcel, and by supplying indicative data about the three-dimensional position, the orientation in three dimensions, and the dimensions of the grip face, and a pneumatic gripper head of a robotic arm that is controlled on the basis of the data so as to take hold of the parcel for singulating by its grip face.

A sorting layout for piece goods contains a sorting mechanism and an end position configuration. The end position configuration contains a plurality of end positions, which are arranged in cylinder fashion. The end position configuration also has end positions arranged one on top of another. The sorting mechanism is adapted to pick up piece goods being sorted and to sort them into any one of the end positions of the end position configuration.

A method of processing objects is disclosed using a programmable motion device. The method includes the steps of acquiring an object from a plurality of mixed objects at an input area, perceiving identifying indicia in connection with the object, assigning an intermediate station to a destination location for the object responsive to the identifying indicia in connection with the object, and moving the acquired object toward the intermediate station.

A sorting system has a sorting area and a controller system that receives luggage-related sorting information for each piece of luggage. A transport mechanism transports the luggage into a sorting area which includes a sorting area with at least one make-up-place connected to the transport mechanism. The make-up-place sorts the luggage according to at least one item of luggage-related sorting information. Movable load devices receive the pieces of luggage sorted by the at least one make-up-place. The controller system assigns each piece of luggage according to at least one luggage-related information to a particular movable load device and the controller system is also adapted to select a make-up-place for each piece of luggage and to send the piece of luggage to the selected make-up-place to be loaded into the assigned movable load device.

System includes an article supply location that includes a plurality of articles to be sorted, first and second transport vehicles, each having a first position in which an article is stowed about the vehicle and a second position in which the article is deposited into a proximal container, and one or more removal devices that transport the container to a location of further processing. System further includes a control system configured to receive an order for a plurality of disparate articles, determine one destination container of a plurality of destination containers to direct the transport vehicle to deposit a selected article, direct the first transport vehicle to transport a selected article to the destination container, deposit the article in the destination container, and transport the destination container to a location for further processing by manipulation of the removal device.

Within a sortation center, robotic drives may coordinate to sort packages. In some instances, first robotic drives on a third floor may deposit packages into first chutes that transfer the packages to a second floor. Awaiting second robotic drives on the second floor may receive the packages and may deposit the packages into second chutes that transfer the packages to a first floor. At the first floor, the packages may arrive into a container associated with shipping the packages. Depositing the packages in the first chutes may align the packages with a respective container on the first floor in a first direction and depositing the packages in the second chutes may align the packages with their respective container on the second floor in a second direction.

Systems, methods, and computer-readable media are disclosed for detection of overfilled containers in sortation systems. In one embodiment, an example container capacity detection system for use with an item sortation machine may include a first sensor positioned to detect a remaining capacity of a first container in the item sortation system, and a controller. The controller may be configured to determine, using the first sensor, that the remaining capacity of the first container is less than or equal to a first threshold, and to send a signal.