A method and apparatus are provided for sorting items to a plurality of sort destinations. A scanning station evaluates one or more characteristics of each item fed into the apparatus. The items are loaded onto one of a plurality of independently controlled delivery vehicles. The delivery vehicles are individually driven to sort destinations. Once at the appropriate sort destination, the delivery vehicle ejects the item to the sort destination and returns to receive another item to be delivered. A re-induction conveyor may be provided for receiving select items from the vehicles and conveying the items back to the input station for re-processing. Additionally, a controller is provided to control the movement of the vehicles based on a characteristic each item being delivered by each vehicle. When an item to be manually sorted is encountered, a visual alert aligned with a selected destination is activated until manual transfer is confirmed.

An order fulfillment system is disclosed in which objects to be collected into orders are provided in output totes. The system includes a primary sortation system that includes a loop conveyance system that moves objects around a closed loop that includes a plurality of primary sortation exits, each of which leads to a location inside the closed loop, and a secondary sortation system that includes a plurality of secondary conveyances, each of which receives an object at one of the plurality of primary sortation exits, and conveys the object to one of a plurality of totes, the plurality of totes being within the closed loop of the primary sortation system.

A processing system is disclosed for providing processing of homogenous and non-homogenous objects in both structured and cluttered environments. The processing system includes a programmable motion device including an end effector, a perception system for recognizing any of the identity, location, and orientation of an object presented in a plurality of objects at an input location, a grasp acquisition system for acquiring the object using the end effector to permit the object to be moved from the plurality of objects to one of a plurality of destination bins, and a motion planning system for determining a changing portion of a trajectory path of the end effector from the object to a base location proximate to the input location, and determining an unchanging portion of a trajectory path of the end effector from the base location to a destination bin location proximate to a destination bin, wherein the unchanging portion of the trajectory path is chosen to provide a path from the base location to the destination bin location that is consistent with paths taken by other objects.

A sorting device for sorting piece goods in end locations includes a plurality of horizontal conveyors, which are arranged one above another and are configured as conveyor belts, for conveying the piece goods in a circuit, wherein the conveyors are configured to move the piece goods perpendicularly to the conveying direction of the circuit. The sorting device also includes a plurality of end locations, wherein the end locations are arranged along the conveyors in such a manner that the piece goods can be transported into the end locations by the movement perpendicularly to the conveying direction. The piece goods are transported from the conveyor into the end location only by the conveyor.

A system includes an article supply location, wherein the article supply location includes a plurality of articles to be sorted, first and second transport vehicles, each having a first position in which an article is stowed about the vehicle and a second position in which the article is deposited into a proximal container. And a control system. The control system is configured to receive an order for a plurality of disparate articles, determine one destination container of a plurality of destination containers to direct the transport vehicle to deposit a selected article, direct the first transport vehicle to transport a selected article to the destination container and deposit the article by manipulation of the first transport vehicle from the first position to the second position for deposit of the selected article in the destination container.

A mail item sortation system and method that includes an external controller for culling candidate letters in a mailing job to produce groupings of letters based on industry average weights and/or thicknesses in order to place all the candidate letters going to a single address adjacent to each other, an internal controller, interfaced with the external controller, that utilizes the groupings of letters to manage multiple letter sorters, wherein a specific letter sorter is selected to pair a calculated number of pockets to accommodate the groupings with an actual number of pockets in the selected letter sorter, and a transfer process for moving letters within the letter sorter pockets to a StatementPack machine.

A semi-automated bulk sorting system includes a primary conveyor having a proximal end and a distal end, and a plurality of sorting stations downstream from the primary conveyor and configured to sort the outbound parcels and cartons, where each of the sorting stations has a sorting platform. The system also includes a plurality of infeed chutes coupled between the primary conveyor and the plurality of sorting stations, and a plurality of automated diverter arms configured to automatically divert the outbound parcels and cartons from the primary conveyor down one of the plurality of infeed chutes to a respective sorting platform of the plurality of sorting stations. The sorting platform of each of the sorting stations is configured to cause the outbound parcels and cartons to accumulate on the plurality of infeed chutes.

Provided is a package sorting method, a sorting area layout, a sorting system, and a path optimization method. The package sorting method includes: dividing a sorting area into at least a first logical partition close to a first item collecting area and a second logical partition close to a second item collecting area, where the first logical partition includes a first item dropping area, and the second logical partition includes a second item dropping area. By this method, a total path of package delivery is reduced.

An item sorting system having a tray handling system and a tote handling system. The tray handling system having a tray conveying system, a tray transfer system, and optionally a tray storage region. The tote handling system may have a cubby array, the cubby array having a plurality of cubbies into which a tote may be placed. The system can transfer an item from the tray into the tote, and a method is disclosed for the same.

A system for transferring and/or sorting piece goods into removal regions includes a conveying device with a transport surface, movable in a transport direction, for piece goods, and a multiplicity of receiving devices for moving the piece goods from the transport surface of the conveying device into the respective removal region. The conveying device is configured as a horizontal circuit, and has at least two sections which lie opposite one another. A first group of receiving devices points from the first of the two sections into an interior of the circuit, and a second group of receiving devices points from the second of the two sections into the interior of the circuit. At least one receiving device of the first group is arranged in the interior of the circuit laterally directly next to a receiving device of the second group.