A system for separating packages of different sizes includes a conveyor segment and a plurality of alignment members dividing the conveyor segment into a plurality of conveyor lanes. The conveyor segment has an input end, a discharge end and transport mechanism for transporting packages from the input end to the discharge end. The transport mechanism is configured to impart a lateral shift to packages on the conveyor segment. One or more of the alignment members each forms a respective window to allow lateral shifting of packages across adjacent conveyor lanes. Each window has a uniquely defined vertical height to the limit lateral shifting of packages across adjacent conveyor lanes based on a height of each package. Each conveyor lane delivers packages of a uniquely different size group at the discharge end of the conveyor segment. The packages in a conveyor lane are aligned against a respective alignment member.

A system for separating packages of different sizes includes a conveyor segment and a plurality of alignment members dividing the conveyor segment into a plurality of conveyor lanes. The conveyor segment has an input end, a discharge end and transport mechanism for transporting packages from the input end to the discharge end. The transport mechanism is configured to impart a lateral shift to packages on the conveyor segment. One or more of the alignment members each forms a respective window to allow lateral shifting of packages across adjacent conveyor lanes. Each window has a uniquely defined vertical height to the limit lateral shifting of packages across adjacent conveyor lanes based on a height of each package. Each conveyor lane delivers packages of a uniquely different size group at the discharge end of the conveyor segment. The packages in a conveyor lane are aligned against a respective alignment member.

Systems and methods of associating data to an item being transported by a conveying system are disclosed. The item and data associated with the item are received at a first zone of the conveying system. The data is stored in a first computer-readable storage medium associated with the first zone. The item is transported to a second zone of the conveying system, and the data stored in the first computer-readable storage medium is transferred to a second computer-readable storage medium associated with the second zone.

Systems and methods of associating data to an item being transported by a conveying system are disclosed. The item and data associated with the item are received at a first zone of the conveying system. The data is stored in a first computer-readable storage medium associated with the first zone. The item is transported to a second zone of the conveying system, and the data stored in the first computer-readable storage medium is transferred to a second computer-readable storage medium associated with the second zone.

A material sorting system sorts materials utilizing a vision system that implements a machine learning system in order to identify or classify each of the materials, which are then sorted into separate groups based on such an identification or classification determining that the materials are composed of either wrought aluminum or cast aluminum.

Sorting systems and methods for large quantities of items in industrial processes are described. The systems, devices and methods are for receiving, sorting and removing items dynamically. A first group of items, such as letters or other mail pieces, are injected by a belt into a pocket to a form a first stack, and a divider is extended near the first stack. The divider allows for a second group of items to either be injected to form a second stack behind the divider, or to be diverted and injected into another pocket. The first stack can be removed while the second group is being injected.

Sorting systems and methods for large quantities of items in industrial processes are described. The systems, devices and methods are for receiving, sorting and removing items dynamically. A first group of items, such as letters or other mail pieces, are injected by a belt into a pocket to a form a first stack, and a divider is extended near the first stack. The divider allows for a second group of items to either be injected to form a second stack behind the divider, or to be diverted and injected into another pocket. The first stack can be removed while the second group is being injected.

A mail item sortation system and method that includes an external controller for culling candidate letters in a mailing job to produce groupings of letters based on industry average weights and/or thicknesses in order to place all the candidate letters going to a single address adjacent to each other, an internal controller, interfaced with the external controller, that utilizes the groupings of letters to manage multiple letter sorters, wherein a specific letter sorter is selected to pair a calculated number of pockets to accommodate the groupings with an actual number of pockets in the selected letter sorter, and a transfer process for moving letters within the letter sorter pockets to a StatementPack machine.

A mail item sortation system and method that includes an external controller for culling candidate letters in a mailing job to produce groupings of letters based on industry average weights and/or thicknesses in order to place all the candidate letters going to a single address adjacent to each other, an internal controller, interfaced with the external controller, that utilizes the groupings of letters to manage multiple letter sorters, wherein a specific letter sorter is selected to pair a calculated number of pockets to accommodate the groupings with an actual number of pockets in the selected letter sorter, and a transfer process for moving letters within the letter sorter pockets to a StatementPack machine.

Systems and methods of associating data to an item being transported by a conveying system are disclosed. The item and data associated with the item are received at a first zone of the conveying system. The data is stored in a first computer-readable storage medium associated with the first zone. The item is transported to a second zone of the conveying system, and the data stored in the first computer-readable storage medium is transferred to a second computer-readable storage medium associated with the second zone.