A system (1) for analyzing and sorting material (2) including a feeder (10) for transporting at least one piece of material along a feeding surface (15) towards and onto an upper portion (21) of a chute (20), a sorting device (50), a laser device (30), a spectrometer (40) configured to detect an emission from the piece of material and to produce an output signal corresponding to the emission, and a controller device configured to receive the output signal and to operate the sorting device. The laser device and the spectrometer are both provided on a level below the feeding surface. Also, the laser device is configured to produce a laser beam that can be incident on the piece of material when the piece of material is at least partially protruding from the chute or has fallen off from the chute via the lower edge of the chute and is airborne.

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 1.5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

An apparatus for separating metal particles from a material stream of a bulk material, comprising a detection device for detecting metal particles in the material stream and a separating device configured to separate a portion of the material stream in which the metal particles are contained, the separating device comprising a housing having a material inlet, a good-material outlet and a bad-material outlet; a rotary piston rotatably mounted in the housing and configured to guide the material stream from the material inlet to the good-material outlet or to the bad-material outlet depending on the detection result of the detection device; a drive unit configured to position the rotary piston at least in a first and a second rotary position; wherein the drive unit is configured to rotate the rotary piston between the first rotary position and the second rotary position by an angle of rotation greater than 90.

A method for manufacturing bulked continuous carpet filament, the method comprising: (1) reducing a chamber pressure within a chamber to below about 5 millibars; (2) after reducing the chamber pressure to below about 5 millibars, providing a polymer melt to the chamber; (3) separating the polymer melt into at least eight streams; (4) while the at least eight streams of the polymer melt are within the chamber, exposing the at least eight streams of the polymer melt to the chamber pressure of below about 5 millibars; (5) after exposing the at least eight streams of the polymer melt to the chamber pressure of below about 5 millibars, recombining the at least eight streams into a single polymer stream; and (6) forming polymer from the single polymer stream into bulked continuous carpet filament.

A system for identifying particular items in a stream of items and for deflecting that type of item from the stream to a different destination. In one embodiment, an LC resonant circuit including an array of coils is transversely disposed across the path and resonates in response to passing metallic items, wherein metal detection signals having an amplitude and a phase are generated. A graphical user interface enables user input with respect to an x-y graph defining amplitude-phase delineations and an ejection zone for the type of metallic item. A controller determines, for each generated metal detection signal, whether a corresponding metallic item is the defined type of metallic item and further within the defined ejection zone, and causes one or more ejectors to controllably eject the corresponding metallic item from the stream to a second destination.

A separation device has a conveying channel configuration and a transport belt configuration. A conveying material can be conveyed via the conveying channel configuration on the transport belt configuration, the conveying channel configuration has differently inclined regions, and a speed cascade of the conveyed material stream can be achieved by the differently inclined regions. The separation of the conveyed material stream is improved in that the conveying channel configuration has at least one wedge groove.

Disclosed is a method for sorting of scrap metal in which a composition analysis is carried out on a scrap fragment. Surface composition information about the local composition of the scrap fragment is determined, and associated volumetric composition information about the composition of the scrap fragment is assigned to the scrap fragment depending on the surface composition information determined by measurement and on a given assignment rule. Also disclosed is an apparatus for sorting scrap metal having a conveyor designed to convey a quantity of scrap fragments, an analysis device designed to carry out composition analyses on scrap fragments, and a control device designed to assign associated volumetric composition information about the composition of the scrap fragment. A composition analysis of a scrap fragment includes determining surface composition information about the local composition of the scrap fragment by measurement.

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 1.5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

A management and control system is provided for a user to interface with an inspecting apparatus having at least one digital optical instrument. The management and control system comprises a processor configured to receive images from the at least one digital optical instrument, analyze the images, and transmit instructions to the inspecting apparatus, and a display configured to display analysis of the images wherein the user is capable of interfacing and providing instructions to the inspecting apparatus based on the analysis of the images, wherein the display simultaneously displays histograms and thumbnail-image generated in the processor based on the images. A method for controlling and managing the inspecting apparatus for items as well as an UI are disclosed.

Disclosed is a system and method for sorting copper-bearing ore to select portions having a target copper content. The system includes an analysis and selection station including first magnetic resonance analyzer measuring the copper content of input ore and a controlled diverter to divert portions of the input ore to a collection path when the copper content meets or exceeds a predetermined cut-off value. The predetermined cut-off is adjusted by a controller in response to the first magnetic resonance analyzer. A second magnetic resonance analyzer measures the copper content of the ore in a product path. That measurement is fed back to the controller to fine tune the adjusted cut-off value above, up or down, to optimize the yield of ore having the targeted copper content. The system may include a station for sizing the input ore, a station for sizing the output ore, and a station for sizing waste produced by the system.