B09B3/80

Recycling carbon fiber based materials

A process is provided to reclaim carbon fiber from a cured vinyl ester, crosslinked unsaturated polyester, or epoxy thermoset matrix. The composite pieces are added to a polyol solvent composition under to conditions to free more than 95% by weight of the carbon fiber from the composite. The freed carbon fibers are washed and dried to reclaim carbon fiber reusable to reinforce a polymer to form a new FRC article. Solvents are chosen that are low cost and low toxicity. Processing is further facilitated by techniques such as solvent pre-swell of the particles, microwave heating, and sonication to promote thermoset matrix digestion to free reinforcing carbon fibers.

METHOD FOR PRODUCING PULP FIBERS TO BE SACCHARIFIED
20200399827 · 2020-12-24 ·

Provided is a method for producing pulp fibers to be saccharified, whereby it becomes possible to reduce the amount of a highly water-absorbable polymer and therefore increase the collection efficiency in the production of a saccharified solution when pulp fibers for a saccharified liquid is produced from a dirty absorbent article. The method is a method for producing pulp fibers to be saccharified, from pulp fibers in a dirty absorbent article. The method includes: a solid-liquid separation step (S18) of crushing up a highly water-absorbable polymer while separating an inactivated aqueous solution containing pulp fibers and the highly water-absorbable polymer both separated from a dirty absorbent article into a solid material (98) containing the pulp fibers and the highly water-absorbable polymer and a liquid material (E) containing the highly water-absorbable polymer and the inactivated aqueous solution; and a removal step (S21) of washing away the remaining highly water-absorbable polymer by washing the separated solid pulp fibers in a solution or another means to produce pulp fibers to be saccharified.

CONTINUOUS EXTRUDED SOLIDS DISCHARGE
20200398235 · 2020-12-24 ·

A device for processing oil or gas well waste solids, the device including a pressurizing discharge unit having a casing. The casing includes a solids inlet and a water inlet. The solids inlet receives treated solids into a front end of the casing, where the treated solids are exposed to a reduced pressure in an internal chamber of the casing of less than atmospheric pressure. The water inlet receives water and adds the water to the treated solids in the internal chamber. The casing includes an extruder screw unit, the extruder screw unit having progressive screw sections located inside the internal chamber and corresponding to conveying mixing and pressurizing screw sections. The conveying screw section conveys the treated solids along a long axis length of the extruder screw unit from the solids inlet towards a discharge end of the casing while the reduced pressure is maintained, the mixing screw section mixes the treated solids and the water together to form a paste, and the pressurizing screw section conveys the paste towards the discharge end and generates, in a portion of the casing downstream from the mixing screw section, a backpressure that is greater than atmospheric pressure. The casing includes a die assembly to extrude the paste through an orifice of the die assembly located at the discharge end while maintaining the backpressure on the paste in the internal chamber. Method and system embodiments for processing oil or gas well waste solids are also disclosed.

SYSTEM AND METHOD FOR SEPARATION OF ORGANICS AND LIQUIDS FROM WASTE MATERIAL
20200398321 · 2020-12-24 ·

A waste processing system and method for improving compaction and/or separating organics and liquids from waste material. An elongated extrusion screw and/or an adjustable compression gate may be provided to improve the compression of waste material. An improved extraction tube may also be provided to facilitate separation and removal of organics and other liquids from the compressed material. At least one sensor may be provided for sensing an increasing accumulation of waste material awaiting to be processed. An exemplary embodiment may also be adapted to add dry fraction to a waste load that is wet with organics or other liquids to improve compressibility. A system and method may also be adapted to automatically adjust to improve compression of the material and facilitate more efficient production.

Processing method for lithium ion battery scrap

A method for processing lithium ion battery scrap includes a leaching step of leaching lithium ion battery scrap and subjecting the resulting leached solution to solid-liquid separation to obtain a first separated solution; an iron removal step of adding an oxidizing agent to the first separated solution and adjusting a pH of the first separated solution in a range of from 3.0 to 4.0, then performing solid-liquid separation and removing iron in the first separated solution to obtain a second separated solution; and an aluminum removal step of neutralizing the second separated solution to a pH range of from 4.0 to 6.0, then performing solid-liquid separation and removing aluminum in the second separated solution to obtain a third separated solution.

EXTRACTION OF LIQUID HYDROCARBON FRACTION FROM CARBONACEOUS WASTE FEEDSTOCK
20200385637 · 2020-12-10 ·

A method of extraction of a liquid hydrocarbon fraction from carbonaceous waste feedstock. Waste material is slurried, by grinding or comminution of same into a substantially uniform stream of around waste material. Fluid would be added as required to supplement the ground waste to yield a slurry of desirable parametersthe fluid used would be primarily liquid effluent fraction recovered from previous operation of the method. Feedstock slurry is placed into a pressurized heat transfer reactor where it is maintained at temperature and pressure for a predetermined period of time. On discharge from the heat transfer reactor the processed emulsion is separated into liquid hydrocarbon fraction, liquid effluent fraction and solid waste fraction. A novel heat transfer reactor design is also disclosed.

METHOD FOR MANUFACTURING RECYCLED PULP FIBERS

The present invention provides a method which, in the process of manufacturing recycled pulp fibers from a mixture of pulp fibers and a high water-absorption polymer, enables efficient manufacturing of the recycled pulp fibers while properly removing the high water-absorption polymer from the pulp fibers. This method comprises: a supply step (S19-2a) for supplying an aqueous solution containing a mixture (98) to a driving fluid supply port (DI) of an ejector (107) and simultaneously supplying, to a suction fluid supply port (AI) of the ejector, a gaseous substance (Z2) which is capable of degrading a high water-absorption polymer so as to make the degraded polymer dissolvable; and a treatment step (S19-2b) for discharging, from a mixed fluid discharge port (CO) of the ejector that is connected to a lower part of a treatment tank (105), a mixed liquid, which is formed when the aqueous solution and the gaseous substance are mixed within the ejector, into a treatment liquid (P2) within the treatment tank, so as to lessen the high water-absorption polymer in the mixture.

RECOVERY METHOD FOR ORGANIC ACID, AND PRODUCTION METHOD FOR RECYCLED PULP

The purpose of the present disclosure is to provide a recovery method for an organic acid. The recovery method makes it possible to efficiently recover an organic acid that is included in a deactivating aqueous solution that includes excrement. This recovery method has the following features. A method for recovering an organic acid that deactivates a highly water-absorbent polymer that is included in used absorbent articles, the method being characterized by including: a deactivation step (S1) in which the highly water-absorbent polymer is immersed in a deactivating aqueous solution that includes an organic acid and has a prescribed pH and the highly water-absorbent polymer is deactivated; a highly water-absorbent polymer removal step (S2) in which the deactivated highly water-absorbent polymer is removed from the deactivating aqueous solution; a pH adjustment step (S3) in which the deactivating aqueous solution is adjusted to a prescribed pH; a concentration step (S4) in which the deactivation step (S1), the highly water-absorbent polymer removal step (S2), and the pH adjustment step (S3) are repeated using deactivating aqueous solution that has gone through the pH adjustment step (S3) and the organic acid in the deactivating aqueous solution is concentrated; and an organic acid recovery step (S6) in which the organic acid is recovered from the deactivating aqueous solution.

Heat and Energy Integrated Continuous Process for Plastic Waste Recovery
20200331169 · 2020-10-22 ·

Improvements relate to a heat and energy integrated method and apparatus for plastic waste recovery having supercritical liquefaction. A volume of plastic waste is processed to produce a plastic waste stream. A reaction unit is utilized for adsorbing the plastic with a solvent having at least water, plus heating and pressurizing the plastic waste stream with the solvent into a supercritical extraction state for converting the plastic waste stream into a mixture fluid stream of a supercritical nature within the reaction unit. The mixture fluid stream may be cycled proximate to the outlet from the reaction unit via periodically letting the pressure down, and then letting the pressure recover. A volume of inert solids are removed from the mixture fluid stream thereby creating a remaining combined gases and liquids fluid stream. Power is recovered from the remaining combined gases and liquids fluid stream. And, volumes of water, gas and oil are separated from the combined gases and liquids fluid stream.

Processing method for lithium ion battery scrap

A method for processing lithium ion battery scrap according to this invention includes a leaching step of leaching lithium ion battery scrap to obtain a leached solution; an aluminum removal step of neutralizing the leached solution to a pH range of from 4.0 to 6.0, then performing solid-liquid separation and removing aluminum in the leached solution to obtain a first separated solution; and an iron removal step of adding an oxidizing agent to the first separated solution and adjusting the pH in a range of from 3.0 to 5.0, then performing solid-liquid separation and removing iron in the first separated solution to obtain a second separated solution.