Disclosed are alloys for anodized-quality aluminum sheets with improved surface quality, and methods for making these sheets. The alloys are designed to minimize the formation of cathodic intermetallic particles that result in surface streaks of anodized sheet products formed from the alloys. Further, the alloys allow the incorporation of recycled scrap aluminum in anodized-quality sheets.

Systems, methods, and devices for the production of aluminum rods from aluminum bars, aluminum wires from aluminum rods, and aluminum wires from aluminum bars are disclosed and described. Annealing steps are not needed or required in the disclosed methods.

The invention concerns a method for cold rolling bright aluminium rolled products and comprises: (a) Providing a first aluminium alloy rolled product (b) Rolling said first product with a rolling mill (1) having at least one work roll ground to a finish (11), with a roughness Ra less than 1 m, and using a rolling lubricant (51) from a first container (2) comprising less than 150 mg/L of aluminium debris to obtain a second aluminium rolled product having at least one bright surface, (c) Transferring at least a portion of said rolling lubricant to a second container (3) (d) Filtering the lubricant from said second container (52) by using cross flow filtration (4) through a membrane (41), to obtain a cleaned rolling lubricant (54) comprising less than 10 mg/L and preferably less than 5 mg/L of aluminium debris preferentially having a mean diameter of less than 2 m, (e) Returning said cleaned rolling lubricant (54) to the first container.

An aluminum plate manufacturing method capable of achieving an enhancement in productivity through a reduction in the number of processes and a reduction in processing time is disclosed. In the aluminum plate manufacturing method, a plate is rolled after being extruded to a desired thickness. Accordingly, it is possible to reduce the number of processes and a processing time and, as such, achieving an enhancement in productivity, as compared to a conventional manufacturing process using only rolling.

Provided herein are novel aluminum alloy compositions and methods of making and processing the same. The alloys described herein can be used in bottle making applications and exhibit enhanced runnability, formability, and appearance. The methods of producing an aluminum alloy sheet described herein can include casting an aluminum alloy to form an ingot, homogenizing the ingot, hot rolling the ingot to produce a hot band, and cold rolling the hot band to an aluminum alloy sheet of final gauge.

Metal work rolls texturized with engineered textures can impart desired impression patterns on metal strips. Engineered textures can be controlled with particularity to achieve desired surface characteristics (e.g., lubricant trapping, coefficient of friction, or surface reflectivity) on work rolls and metal strips, and to allow for impression patterns to be imparted on metal strips during high percentages of reduction of thickness (e.g., greater than about 5% or greater than about 15%, such as around 30%-55%). Engineered textures can be applied by focusing energy beams at specific points of an outer surface of a work roll to impart texture elements on the work roll. In some cases, an engineered texture element that can be used to generate a generally circular impression element can be generally elliptical in shape, having a length that is shorter than its width by a factor dependent on the reduction of thickness percentage.

An aluminum alloy fin material for a heat exchanger is made of an aluminum alloy including 0.05 mass % to 0.5 mass % of Si, 0.05 mass % to 0.7 mass % of Fe, 10 mass % to 2.0 mass % of Mn, 0.5 mass % to 1.5 mass % of Cu, and 3.0 mass % to 7.0 mass % of Zn, with the balance being Al and unavoidable impurities. In an L-ST plane thereof, second-phase grains having an equivalent circle diameter equal to or more than 0.030 m and less than 0.50 m have a perimeter density of 0.30 m/m.sup.2 or more, second-phase grains having an equivalent circle diameter equal to or more than 0.50 m have a perimeter density of 0.030 m/m.sup.2 or more, and specific resistance thereof at 20 C. is 0.030 m or more.

A method of hot forming an aluminum alloy component may include heating the aluminum alloy component in a heating furnace to a solutionizing temperature, cooling the aluminum alloy component to a desired forming temperature, deforming the aluminum alloy component into a desired shape in a forming device while the aluminum alloy component is at the desired forming temperature, maintaining a constant temperature during the deformation of the aluminum alloy component, and quenching the aluminum alloy component to a low temperature below a solvus temperature.

A macro-molecular leakage-free self-adhering aluminum foil has two layers of aluminum foil compounded using a PET film, and the other surfaces of each layer coated with a modified PE adhesive layer respectively; or air gaps in one surface or two surfaces are filled with nano-aluminum to form a permeable air gap-free surface. The foil has advantages: 1. high folding resistance, fatigue resistance and strength 2, wrapping self-adhering performance is good, and stripping strength formed after adhesion is several times as high as that of the prior art; 3, air gaps in the surface of the aluminum foil filled with nano-aluminum powder result in improved compactness; manufacture from low-grade aluminum foil, and so that rolling precision requirements are lowered, and manufacturing cost reduced; 4, insulating strength is high, shielding effect is good, the return loss phenomenon is avoided, and tensile strength is good.

Described herein are thin metal strips having hot rolled exterior side surfaces characterized as being primarily or substantially free of all prior austenite grain boundaries, or at least primarily or substantially free of all prior austenite grain boundaries, and including elongated surface structure. As a result, because the prior austenite grain boundaries are not primarily or substantially present, all such prior austenite grain boundaries are not susceptible to grain boundary etching due to acid etching or pickling. In particular examples, the thin metal strips undergo hot rolling performed with a coefficient of friction equal to or greater than 0.20 with or without use of lubrication.