B21B2003/001

Method and device for structurally conditioning a roll

The object of providing a method for conditioning a working roll with which the material properties of a working roll can be set in a process-reliable and uniform manner is achieved by a method in which a roll and at least one pressure tool are rotated relative to each other, in which pressure is applied locally to the roll by means of the at least one pressure tool, comprising at least one pressure element, via the at least one pressure element, and in which a deep rolling process is carried out.

VARIABLE THICKNESS CONTINUOUS CASTING FOR TAILOR ROLLING

Methods of forming a high-strength metal alloy precursor by tailor-casting strips having a tailored thickness across a width of a strip material are provided. The tailor-cast strips have varying thickness throughout the width, which can then be further tailor rolled to a final required thickness profile/tailored thickness. Such tailor-casting method can be conducted by contacting a patterned surface of a casting roller or a casting block with a liquid high-strength metal alloy in a continuous casting process. The present disclosure provides methods of continuously casting a strip having varying thickness across the width allows for improved product in subsequent processing, like tailor rolling. Methods of making a high-strength metal alloy structural automotive component from a tailor-cast blank having a tailored thickness are also provided.

Aluminum-alloy foil
11255001 · 2022-02-22 · ·

An aluminum-alloy foil that enables to satisfy both of high elongation and high strength even in the case of reducing the foil thickness. The chemical composition of the aluminum-alloy foil contains, in mass %, Fe: 1.0% or more and 2.0% or less, Cu: 0.1% or more and 0.5% or less, and Mn: 0.05% or less, the remainder being Al and unavoidable impurities. The aluminum-alloy foil has a foil thickness of 20 μm or less, and satisfies the relation El≥100×t/UTS. Here, t represents a foil thickness (μm), UTS represents a tensile strength (MPa), and El represents an elongation (%).

Aluminium Solder Alloy Free from Si Primary Particles and Method for Producing It

The invention relates to an ingot consisting of an aluminium solder alloy having in percentage by weight 4.5%≦Si≦12%; and optionally one or more of the following alloying constituents in percentage by weight: Ti≦0.2%, Fe≦0.8%, Cu≦0.3%, Mn≦0.10%, Mg≦2.0%, Zn_23 0.20%, Cr≦0.05%, with the remainder aluminium and unavoidable impurities, individually at most 0.05 wt %, in total at most 0.15 wt %, wherein boron is additionally provided as an alloying constituent, wherein the boron content is at least 100 ppm and the aluminium alloy is free from primary Si particles having a size of more than 20 μm. The invention further relates to an aluminium alloy product consisting of an aluminium alloy, to an ingot consisting of an aluminium alloy and to a method for producing an aluminium alloy.

Aluminum foil for a current collector and method of manufacturing the same
09742009 · 2017-08-22 · ·

At least one foil surface of an aluminum foil is roughened; and in arithmetic mean roughnesses Ra, stipulated in JIS B 0601:2001, of the roughened surface(s), A, which is the arithmetic mean roughness Ra measured in a direction at a right angle to a rolling direction during foil rolling, and B, which is the arithmetic mean roughness Ra measured in a direction parallel to the rolling direction during foil rolling, satisfy the following relationships: 0.15 μm≦A≦2.0 μm; 0.15 μm≦B≦2.0 μm; and 0.5≦B/A≦1.5. Preferably 50-1000 μg/m.sup.2 of oil is adhered to the roughened foil surface. The oil is preferably rolling oil.

Systems and methods for controlling surface texturing of a metal substrate with low pressure rolling

Systems and methods of applying a texture on a substrate include applying a texture to the substrate with a work stand of a coil-to-coil process. The work stand includes an upper work roll and a lower work roll vertically aligned with the upper work roll. At least one of the upper work roll and the lower work roll includes the texture. Applying the texture includes applying, by the upper work roll and a lower work roll, a work roll pressure on an upper surface and a lower surface of the substrate. The method further includes adjusting a contact pressure parameter of the work stand such that the work stand provides a desired contact pressure distribution across the width of the substrate and a desired thickness profile of the edges of the substrate while an overall thickness of the substrate remains substantially constant.

HIGH STRENGTH RECYCLED ALUMINUM ALLOYS FROM MANUFACTURING SCRAP WITH COSMETIC APPEAL
20210388468 · 2021-12-16 ·

The disclosure provides an aluminum alloy including iron (Fe) in an amount of 0.10 wt % to 0.50 wt %; silicon (Si) in an amount of 0.50 wt % to 1.00 wt %; magnesium (Mg) in amount of 0.50 wt % to 0.90 wt %; one of manganese (Mn) or chromium (Cr) in amount from 0.040 to 0.500 wt %; additional non-aluminum (Al) elements in an amount not exceed 3.5 wt %; and the remaining wt % being Al and incidental impurities, wherein the alloy has a Mg/Si ratio of equal to or greater than 0.90.

Method for engraving aluminium surfaces

The invention relates to a method including very superficial embossing combined with superficial laminating, which involves a slight reduction in thickness, the method being applied to plates several millimetres thick and to aluminium sheets having a thickness of less than 0.3 mm, supplied, in either case, as independent plates or in a continuous roll.

PROCESS FOR COLD ROLLING AN ALUMINUM PRODUCT AND RELATED COLD ROLLING PLANT
20220184680 · 2022-06-16 ·

A process of cold rolling an aluminum product, e.g. a strip, which crosses at least one rolling stand, wherein a lubricant is applied to the strip close to said at least one rolling stand by means of a plurality of applying means, said lubricant comprising an emulsion of oil and water. A related rolling plant is also described.

Method of Manufacturing a Brazing Sheet Product

The invention relates to a method of manufacturing a brazing sheet product having a core layer of a 3xxx-series aluminium alloy clad on one or both sides with a 4xxx-series aluminium alloy brazing layer, the method comprising the steps of: (i) casting a rolling ingot of the core layer of a 3xxx-series aluminium alloy having the following composition, in wt. %: Mn 0.5-1.8, Si≤1.5, Fe≤0.7, Cu≤1.5, Mg≤1.0, Cr≤0.25, Zr≤0.25, Ti≤0.25, Zn≤0.5, balance impurities and aluminium; (ii) hot rolling of the rolling ingot to a hot rolled sheet having thickness of 2.5-10 mm; (iii) cold rolling of the hot rolled sheet to a gauge of 0.1-4 mm, optionally with an intermediate annealing step during the cold rolling operation; (iv) soft annealing to recrystallize the microstructure of the aluminium sheet, preferably at a temperature in the range of 250° C.-450° C.; (v) further cold rolling of the soft annealed sheet with a cold rolling reduction in the range of 5% to <10% to a final cold rolling thickness; and (vi) recovery annealing at 200° C.-420° C. of the cold rolled aluminium sheet at final cold rolling thickness.