The invention relates to a manufacturing method in which an alloy is prepared that comprises 3.5 to 4.7 wt % of Cu; 0.6 to 1.2 wt % of Li; 0.2 to 0.8 wt % of Mg; 0.1 to 0.2 wt % of Zr; 0.0 to 0.3 wt % of Ag; 0.0 to 0.8 wt % of Zn; 0.0 to 0.5 wt % of Mn; at most 0.20 wt % of Fe+Si; optionally an element selected from Cr, Sc, Hf and V, the amount of said element, if selected, being from 0.05 to 0.3 wt % for Cr and for Sc, 0.05 to 0.5 wt % for Hf and for V; the other elements being at most 0.05 wt % each and 0.15 wt % in total, a refiner is introduced, the alloy is cast in a crude form, homogenized, hot-worked, solution heat-treated, quenched, cold-worked, and tempered, in which the refiner contains particles of TiC and/or the cold working is between 8 and 16%. The products obtained by the method according to the invention have an advantageous compromise between mechanical strength and toughness.

Provided is an aluminum alloy substrate for a magnetic disk that includes an aluminum alloy containing 0.4 to 3.0 mass % (hereinafter abbreviated as “%”) of Fe, 0.005% to 1.000% of Cu, and 0.005% to 1.000% of Zn, with a balance of Al and unavoidable impurities. This substrate has a ratio A/B of 0.70 or more, where A indicates a distribution density of Al—Fe intermetallic compound particles having maximum diameters of 10 μm or more and less than 16 μm, and B indicates a distribution density of Al—Fe intermetallic compound particles having maximum diameters of 10 μm or more. The distribution density of Al—Fe intermetallic compound particles having maximum diameters of 40 μm or more is at most one per square millimeter. Also provided are a method of fabricating this aluminum alloy substrate for a magnetic disk and a magnetic disk composed of the aluminum alloy substrate for a magnetic disk.

The specification discloses a nonferrous extrusion system and process providing improved transfer of extrusions from the runout table to the cooling table. The runout table includes interleaved runout rollers and transfer rollers that are vertically shiftable with respect to one another. The transfer rollers additionally are horizontally shiftable between the runout table and the cooling table. The runout table receives extrusions in a longitudinal direction. The vertical and horizontal shifting of the rollers is controlled to transfer the extrusions from the runout table to the cooling table.

A lamination lubricant dispensing unit for lubricating a working roller of a rolling mill for laminating a sheet of alkali metal or alloy thereof into a film. The lubricant dispensing unit has a dispensing unit body defining a laterally extending wall; first and second side walls extending forwardly from the laterally extending wall; and a ledge connected to lower ends of the walls. The ledge extends forwardly from the laterally extending wall and extending between the side walls. The ledge and the walls define a recess having an opened side. The ledge has a front edge for abutting a lamination surface of the working roller. At least a portion of the ledge is an angled portion extending upward and rearward from the front edge toward the laterally extending wall. The dispensing unit body defines at least one lubricant passage having an outlet defined in the laterally extending wall.

A working roller for a rolling mill for laminating a sheet of alkali metal or alloy thereof into a film is disclosed. The working roller has a cylindrical center portion defining a central axis, the center portion having an outer surface defining a lamination surface; and first and second frustoconical portions extending from first and second ends of the center portion respectively. When the central axis is straight, an angle between the outer surface of the center portion and an outer surface of each of the first and second frustoconical portions is less than 0.05 degrees. A width of the center portion is greater than a width of each of the first and second frustoconical portions. The width of the center portion is less than a sum of the widths of the first and second portions. A rolling mill having two such working rollers is also disclosed. A laminated sheet of alkali metal or alloy thereof obtained by the working roller of the present technology is also disclosed.

A working roller for a rolling mill for laminating a sheet of alkali metal or alloy thereof into a film is disclosed. The working roller has a cylindrical center portion defining a central axis, the center portion having an outer surface defining a lamination surface; and first and second frustoconical portions extending from first and second ends of the center portion respectively. When the central axis is straight, an angle between the outer surface of the center portion and an outer surface of each of the first and second frustoconical portions is less than 0.05 degrees. A width of the center portion is greater than a width of each of the first and second frustoconical portions. The width of the center portion is less than a sum of the widths of the first and second portions. A rolling mill having two such working rollers is also disclosed.

Techniques are disclosed for casting high-strength and highly formable metal products from recycled metal scrap without the addition of substantial or any amounts of primary aluminum. Additional alloying elements, such as magnesium, can be added to metal scrap, which can be cast and processed to produce a desirable metal coil at final gauge having desirable metallurgical and mechanical properties, such as high strength and formability. Thus, inexpensive and recycled metal scrap can be efficiently repurposed for new applications, such as automotive applications and beverage can stock.

Provided is an aluminum alloy foil that has sufficient surface hardness, while exhibiting excellent moist-heat resistance and corrosion resistance. The aluminum alloy foil contains 96.9 mass % or more aluminum, 0.4 mass % or more and 3 mass % or less of manganese, 0.03 mass % or more and 0.08 mass % or less of iron, 0.00001 mass % or more and 0.1 mass % or less of silicon, 0.00001 mass % or more and 0.03 mass % or less of copper, 0.00001 mass % or more and 0.01 mass % or less of zinc, and 0.00001 mass % or more and 0.001 mass % or less of magnesium, based on the aluminum alloy foil taken as 100 mass %.

A continuous casting and rolling line for casting, rolling, and otherwise preparing metal strip can produce distributable metal strip without requiring cold rolling or the use of a solution heat treatment line. A metal strip can be continuously cast from a continuous casting device and coiled into a metal coil, optionally after being subjected to post-casting quenching. This intermediate coil can be stored until ready for hot rolling. The as-cast metal strip can undergo reheating prior to hot rolling, either during coil storage or immediately prior to hot rolling. The heated metal strip can be cooled to a rolling temperature and hot rolled through one or more roll stands. The rolled metal strip can optionally be reheated and quenched prior to coiling for delivery. This final coiled metal strip can be of the desired gauge and have the desired physical characteristics for distribution to a manufacturing facility.

A continuous casting and rolling line for casting, rolling, and otherwise preparing metal strip can produce distributable metal strip without requiring cold rolling or the use of a solution heat treatment line. A metal strip can be continuously cast from a continuous casting device and coiled into a metal coil, optionally after being subjected to post-casting quenching. This intermediate coil can be stored until ready for hot rolling. The as-cast metal strip can undergo reheating prior to hot rolling, either during coil storage or immediately prior to hot rolling. The heated metal strip can be cooled to a rolling temperature and hot rolled through one or more roll stands. The rolled metal strip can optionally be reheated and quenched prior to coiling for delivery. This final coiled metal strip can be of the desired gauge and have the desired physical characteristics for distribution to a manufacturing facility.