Patent classifications
B21B37/16
Method and computer program product for calculating a pass schedule for a stable rolling process
A method and a corresponding computer program product calculate a pass schedule for a stable rolling process when rolling metal strip in a rolling mill. The offset here is varied until the calculated target horizontal force satisfies a predefined limit criterion. The satisfaction of the limit criterion means that the set of rolls and the rolling process are stable. For cases in which a sole iteration of the offset of the working roll does not result in the limit criterion being satisfied, the present invention provides that the draws on the material to be rolled are then changed on the feed side and/or on the outlet side of the rolling stand with constant offset until the calculated target horizontal force satisfies the limit criterion.
Method and computer program product for calculating a pass schedule for a stable rolling process
A method and a corresponding computer program product calculate a pass schedule for a stable rolling process when rolling metal strip in a rolling mill. The offset here is varied until the calculated target horizontal force satisfies a predefined limit criterion. The satisfaction of the limit criterion means that the set of rolls and the rolling process are stable. For cases in which a sole iteration of the offset of the working roll does not result in the limit criterion being satisfied, the present invention provides that the draws on the material to be rolled are then changed on the feed side and/or on the outlet side of the rolling stand with constant offset until the calculated target horizontal force satisfies the limit criterion.
ROLLING CONTROL SYSTEM AND ROLLING CONTROL METHOD
A rolling controller executes speed and tension control, and roll gap and plate thickness control when rolling speed is less than a boundary value, while executing roll gap and plate tension control, and speed and plate thickness control when the rolling speed is equal to or greater than the boundary value. If the rolling speed rises across the boundary value, the rolling controller sets the rolling speed to zero such that a speed correction amount in the speed and tension control before the transboundary is not reflected to a calculation executed in the speed control amount of the rolling speed after the transboundary.
ROLLING CONTROL SYSTEM AND ROLLING CONTROL METHOD
A rolling controller executes speed and tension control, and roll gap and plate thickness control when rolling speed is less than a boundary value, while executing roll gap and plate tension control, and speed and plate thickness control when the rolling speed is equal to or greater than the boundary value. If the rolling speed rises across the boundary value, the rolling controller sets the rolling speed to zero such that a speed correction amount in the speed and tension control before the transboundary is not reflected to a calculation executed in the speed control amount of the rolling speed after the transboundary.
Spark recognition-based hot-rolled coiling side guide plate control method
The present invention discloses a control method of hot mill coiler side guides based on spark recognition, where the side guides are adjusted according to the width of sparks from the friction between the hot rolled strip (20) and the side guides (11). An industrial camera (9) is provided obliquely above the side guides (11), and a detection system implements a real-time analysis on the images taken by the industrial camera and determines the magnitude of sparks generated on either side of the side guides according to the spark width. For each unilateral side guide, it is adjusted according to the spark width M.sub.S corresponding to that side guide (11). For said unilateral side guide (11), the deviation of the single-side spark width ΔM.sub.S is obtained according to ΔM.sub.S=M.sub.S−M.sub.aim. The position adjustment magnitude ΔW.sub.S of the unilateral side guide (11) can be obtained according to formula (I). And the pressure adjustment magnitude ΔP.sub.S of the unilateral side guide (11) can be obtained according to formula (II). This method allows the hot rolled strip (20) always in the relative center of the steel coil, reduces the wear of the side guides (11), avoids various defects of the steel coil, and makes the steel coil in good shape.
Spark recognition-based hot-rolled coiling side guide plate control method
The present invention discloses a control method of hot mill coiler side guides based on spark recognition, where the side guides are adjusted according to the width of sparks from the friction between the hot rolled strip (20) and the side guides (11). An industrial camera (9) is provided obliquely above the side guides (11), and a detection system implements a real-time analysis on the images taken by the industrial camera and determines the magnitude of sparks generated on either side of the side guides according to the spark width. For each unilateral side guide, it is adjusted according to the spark width M.sub.S corresponding to that side guide (11). For said unilateral side guide (11), the deviation of the single-side spark width ΔM.sub.S is obtained according to ΔM.sub.S=M.sub.S−M.sub.aim. The position adjustment magnitude ΔW.sub.S of the unilateral side guide (11) can be obtained according to formula (I). And the pressure adjustment magnitude ΔP.sub.S of the unilateral side guide (11) can be obtained according to formula (II). This method allows the hot rolled strip (20) always in the relative center of the steel coil, reduces the wear of the side guides (11), avoids various defects of the steel coil, and makes the steel coil in good shape.
Method and device for controlling a stretch reducing rolling mill for wall thickness compensation
A stretch reducing rolling mill for rolling pipes has a plurality of roll stands arranged in series in a conveying direction of a pipe. A wall thickness measuring device determines a wall thickness progression of the pipe prior to rolling. A control unit controls respective rotational speeds of the roll stands. A pipe position measuring device is arranged in front of the roll stands and continuously measures a current longitudinal coordinate of the pipe. The measured values of the longitudinal coordinate of the pipe are transmitted to the control unit. The control unit controls the rotational speeds of the roll stands based on both the determined wall thickness progression and the transmitted measured values of the current longitudinal coordinate of the pipe, in order to compensate for wall thickness variations of the pipe. A stretch reducing rolling mill is designed to carry out the method.
Method and device for controlling a stretch reducing rolling mill for wall thickness compensation
A stretch reducing rolling mill for rolling pipes has a plurality of roll stands arranged in series in a conveying direction of a pipe. A wall thickness measuring device determines a wall thickness progression of the pipe prior to rolling. A control unit controls respective rotational speeds of the roll stands. A pipe position measuring device is arranged in front of the roll stands and continuously measures a current longitudinal coordinate of the pipe. The measured values of the longitudinal coordinate of the pipe are transmitted to the control unit. The control unit controls the rotational speeds of the roll stands based on both the determined wall thickness progression and the transmitted measured values of the current longitudinal coordinate of the pipe, in order to compensate for wall thickness variations of the pipe. A stretch reducing rolling mill is designed to carry out the method.
Control system, control method, control device, and program
A control system is a control system of casting and rolling equipment having a twin roll-type continuous casting machine, a rolling mill, and a conveyor. The control system includes a rolling mill control unit that controls the rolling mill by any one of controls including a rolling control and an open control, a conveyor control unit that controls the conveyor by any one of controls including a tension control and a speed control, a first control unit that controls to perform the rolling control and the tension control, a second control unit that controls to perform the open control and the speed control, and a third control unit that controls to resume the tension control and the rolling control.
METHOD FOR THE ONLINE DETERMINATION OF AT LEAST ONE ROLLING PARAMETER, AND ROLLING MILL WITH A DEVICE FOR THE ONLINE DETERMINATION OF AT LEAST ONE ROLLING PARAMETER
In a method for the online determination of at least one rolling parameter when rolling a rolling material rolled along a rolling line in a rolling mill including at least two rolls on a roll stand, the rolling material is guided past or through at least one measuring device during the rolling, which interacts with a rolling material variable of the rolling material, the rolling material variable being changeable along the length of the rolling material, and outputs a measurement signal, wherein: (i) the measurement signal is transferred into the frequency space, and the rolling parameter is determined from the measurement signal transferred into the frequency space, and/or (ii) a frequency inherent in the change of the rolling material variable is determined from the measurement signal, and the rolling parameter is determined on the basis of the determined frequency.