B21B37/28

HOT ROLLING MILLS AND HOT ROLLING METHODS

Angles of an upper-side pair of an upper work roll 110A and an upper backup roll 120A, and a lower-side pair of a lower work roll 110B and a lower backup roll 120B are adjusted in a state where the upper-side pair is kept parallel and in a state where the lower-side pair is kept parallel. Thereafter, work-roll pressing apparatuses 130A and 130B, work-roll position control apparatuses 140A and 140B, backup-roll pressing apparatuses 150A and 150B, and backup-roll position control apparatuses 160A and 160B are controlled such that the angles of the upper work roll 110A and the lower work roll 110B are adjusted in a state where the angles of the upper backup roll 120A and the lower backup roll 120B are maintained.

Systems and methods for controlling flatness of a metal substrate with low pressure rolling

A flatness control system includes a work stand of a finishing line, a plurality of actuators, a flatness measuring device, and a controller. The work stand includes a pair of vertically aligned work rolls. A first work roll of the pair of work rolls includes a plurality of flatness control zones configured to apply a localized pressure to a corresponding region on a substrate. Each actuator corresponds with a one of the plurality of flatness control zones. The flatness measuring device is configured to measure an actual flatness profile of the substrate. The controller is configured to adjust the plurality of actuators such that the localized pressures modify the actual flatness profile to achieve the desired flatness profile at the exit of the stand. The thickness and a length of the substrate remain substantially constant when the substrate exits the work stand.

Systems and methods for controlling flatness of a metal substrate with low pressure rolling

A flatness control system includes a work stand of a finishing line, a plurality of actuators, a flatness measuring device, and a controller. The work stand includes a pair of vertically aligned work rolls. A first work roll of the pair of work rolls includes a plurality of flatness control zones configured to apply a localized pressure to a corresponding region on a substrate. Each actuator corresponds with a one of the plurality of flatness control zones. The flatness measuring device is configured to measure an actual flatness profile of the substrate. The controller is configured to adjust the plurality of actuators such that the localized pressures modify the actual flatness profile to achieve the desired flatness profile at the exit of the stand. The thickness and a length of the substrate remain substantially constant when the substrate exits the work stand.

METHOD FOR SHAPE CONTROL IN ROLLING MILL AND DEVICE FOR SHAPE CONTROL IN ROLLING MILL
20230133751 · 2023-05-04 · ·

A method for shape control in a rolling mill includes: a measurement step of measuring a shape of a steel sheet on a delivery side of the rolling mill; and a control step of controlling the rolling mill in a manner that the shape of the steel sheet falls within an allowable range, based on the shape of the steel sheet measured at the measurement step, wherein the control step includes a step of setting a control gain smaller than a control gain for a width of a steel sheet as a target for rolling being equal to or smaller than the predetermined value when the steel sheet as the target for rolling has a width greater than a predetermined value.

STRIP PROFILE CONTROL METHOD OF HOT FINISHING TANDEM ROLLING MILL AND HOT FINISHING TANDEM ROLLING MILL

In a decision control device of a control system, a predetermined pass schedule is decided by adjusting the rolling force per unit width at a last stand of a hot finishing tandem rolling mill to cause the edge profile on the outlet side of the last stand to fall within an allowable range based on the relationship between a strip crown and the edge profile on the outlet side of the last stand with respect to the rolling force per unit width and a strip shape control parameter, obtained regarding the last stand, and adjusting the strip shape control parameter of the last stand to cause the strip shape on the outlet side of the last stand to fall within an allowable range and cause the strip crown to become a predetermined value or smaller.

Systems and methods for controlling surface texturing of a metal substrate with low pressure rolling

Systems and methods of applying a texture on a substrate include applying a texture to the substrate with a work stand of a coil-to-coil process. The work stand includes an upper work roll and a lower work roll vertically aligned with the upper work roll. At least one of the upper work roll and the lower work roll includes the texture. Applying the texture includes applying, by the upper work roll and a lower work roll, a work roll pressure on an upper surface and a lower surface of the substrate. The method further includes adjusting a contact pressure parameter of the work stand such that the work stand provides a desired contact pressure distribution across the width of the substrate and a desired thickness profile of the edges of the substrate while an overall thickness of the substrate remains substantially constant.

Systems and methods for controlling surface texturing of a metal substrate with low pressure rolling

Systems and methods of applying a texture on a substrate include applying a texture to the substrate with a work stand of a coil-to-coil process. The work stand includes an upper work roll and a lower work roll vertically aligned with the upper work roll. At least one of the upper work roll and the lower work roll includes the texture. Applying the texture includes applying, by the upper work roll and a lower work roll, a work roll pressure on an upper surface and a lower surface of the substrate. The method further includes adjusting a contact pressure parameter of the work stand such that the work stand provides a desired contact pressure distribution across the width of the substrate and a desired thickness profile of the edges of the substrate while an overall thickness of the substrate remains substantially constant.

Rolling mill and rolling mill adjustment method

There are provided a work-side position measurement device and a drive-side position measurement device for directly measuring positions of roll chocks in a rolling direction, and positions of upper and lower working rolls and upper and lower backup rolls in the rolling direction are adjusted to zero point or predetermined positions. Alternatively, a change caused in the strip wedge due to a minute crossing of the axes of working rolls and backup rolls is calculated, and the quantities of leveling of a work-side rolling reduction cylinder device and a drive-side rolling reduction cylinder device are adjusted to make the strip edge equal to or smaller than a predetermined value. Accordingly, the bilateral asymmetry (strip wedge) of the thickness distribution of a rolled material is easily adjusted even in the event that the positions of the roll chocks in the rolling direction are changed due to wear on various components.

Rolling mill and rolling mill adjustment method

There are provided a work-side position measurement device and a drive-side position measurement device for directly measuring positions of roll chocks in a rolling direction, and positions of upper and lower working rolls and upper and lower backup rolls in the rolling direction are adjusted to zero point or predetermined positions. Alternatively, a change caused in the strip wedge due to a minute crossing of the axes of working rolls and backup rolls is calculated, and the quantities of leveling of a work-side rolling reduction cylinder device and a drive-side rolling reduction cylinder device are adjusted to make the strip edge equal to or smaller than a predetermined value. Accordingly, the bilateral asymmetry (strip wedge) of the thickness distribution of a rolled material is easily adjusted even in the event that the positions of the roll chocks in the rolling direction are changed due to wear on various components.

Width-altering system for strip-shaped rolling rock

A method for altering the width of a strip-shaped rolled material (5), before, during or after hot rolling the rolled material in a hot rolling mill. The problem is to specify a method for altering width so that the length of a rolled out transition piece lying outside width tolerances can be reduced. Scrap losses are to be reduced. The crown of at least one working roll and/or at least one backing roll of a stand (7) is set as a function of a width error e=B−B between a setpoint width B.sub.setp and the width B of the rolled material (5), wherein the crown is increased when e>0 and the crown is reduced when e<0. AA R.sub.crown BB B.sub.setp.