Patent classifications
B21B37/28
Apparatus for controlling camber and method for same
Provided is a camber control apparatus and method capable of reducing camber of a slab sizing press (SSP). The camber control apparatus and method may calculates a camber amount through an imaging process and differently set zeroing of anvils at a work side and a drive side, thereby reducing camber. Thus, the camber control apparatus and method can reduce quality defects such as telescope, twist, wave, and roll mark, increase the lifetime of equipment by reducing a variation in load applied to the equipment, and minimize a cost caused by an equipment accident.
Rolling mill and rolling mill adjustment method
There are provided a work-side position measurement device and a drive-side position measurement device for directly measuring positions of roll chocks in a rolling direction, and positions of upper and lower working rolls and upper and lower backup rolls in the rolling direction are adjusted to zero point or predetermined positions. Alternatively, a change caused in the strip wedge due to a minute crossing of the axes of working rolls and backup rolls is calculated, and the quantities of leveling of a work-side rolling reduction cylinder device and a drive-side rolling reduction cylinder device are adjusted to make the strip edge equal to or smaller than a predetermined value. Accordingly, the bilateral asymmetry (strip wedge) of the thickness distribution of a rolled material is easily adjusted even in the event that the positions of the roll chocks in the rolling direction are changed due to wear on various components.
Rolling mill and rolling mill adjustment method
There are provided a work-side position measurement device and a drive-side position measurement device for directly measuring positions of roll chocks in a rolling direction, and positions of upper and lower working rolls and upper and lower backup rolls in the rolling direction are adjusted to zero point or predetermined positions. Alternatively, a change caused in the strip wedge due to a minute crossing of the axes of working rolls and backup rolls is calculated, and the quantities of leveling of a work-side rolling reduction cylinder device and a drive-side rolling reduction cylinder device are adjusted to make the strip edge equal to or smaller than a predetermined value. Accordingly, the bilateral asymmetry (strip wedge) of the thickness distribution of a rolled material is easily adjusted even in the event that the positions of the roll chocks in the rolling direction are changed due to wear on various components.
METHOD FOR PRODUCING METAL STRIPS
A method for producing metal strip in a rolling mill, so that as a result of a more accurate manufacturing of metal strips in the future, a more precise forecasting of the profile contour of the metal strip can be obtained over the width of the metal strip, as well as a more precise setting of the profile actuator of the rolling mill. A forecast value is calculated for the profile contour within the context of the simulation of the rolling process before the rolling of the metal strip. In contrast to that, the calculation in the simulation is not conducted prior to the rolling, but instead it is obtained by a post-calculation after the rolling of the metal strip has been carried out.
METHOD FOR PRODUCING METAL STRIPS
A method for producing metal strip in a rolling mill, so that as a result of a more accurate manufacturing of metal strips in the future, a more precise forecasting of the profile contour of the metal strip can be obtained over the width of the metal strip, as well as a more precise setting of the profile actuator of the rolling mill. A forecast value is calculated for the profile contour within the context of the simulation of the rolling process before the rolling of the metal strip. In contrast to that, the calculation in the simulation is not conducted prior to the rolling, but instead it is obtained by a post-calculation after the rolling of the metal strip has been carried out.
Model Based Multi-Variable Predictive Control for Metal Rolling Mills
A control system employs a model-based multi-variable predictive control for cold rolling mills to improve sheet thickness uniformity to meet or exceed specifications in flatness. Sheet metal thickness and flatness deviations from standard requirements are significantly reduced with attendant improved control accuracy as compared to traditional control approaches that use PID based closed loop controls. The control system is particularly suited for control of 4-hi non-reversible single-stand metal rolling mills. The mill stand has a first work roll and a second work roll respectively positioned between a first back up roll and a second back up roll. A plurality of sensors measures and acquires property data of the sheet of material. A model predictive controller manipulates actuators to regulate thickness and flatness. The controller executes automatic gauge control, which is machine direction metal control, and automatic flatness control, which is cross direction metal sheet control, as metal sheet is rolled.
ROLLING MILL AND ROLLING METHOD
A control device of a rolling mill includes first and second angle instruction sections that issue a first instruction to adjust an angle between an upper side pair and a lower side pair in a state in which the upper side pair has a parallel state and in a state in which the lower side pair has a parallel state; and a second instruction to tilt work rolls in a state in which an angle between backup rolls is maintained. An axial position instruction is issued to move the work rolls in a direction in which total thrust force received, by the work rolls tilted by the second instruction, from the backup rolls and a rolled material acts. The work roll pressing devices, work roll fixed position controlling devices, and shift cylinders are controlled on the basis of the first and second instructions, and the axial position instruction.
ROLLING MILL AND ROLLING METHOD
A control device of a rolling mill includes first and second angle instruction sections that issue a first instruction to adjust an angle between an upper side pair and a lower side pair in a state in which the upper side pair has a parallel state and in a state in which the lower side pair has a parallel state; and a second instruction to tilt work rolls in a state in which an angle between backup rolls is maintained. An axial position instruction is issued to move the work rolls in a direction in which total thrust force received, by the work rolls tilted by the second instruction, from the backup rolls and a rolled material acts. The work roll pressing devices, work roll fixed position controlling devices, and shift cylinders are controlled on the basis of the first and second instructions, and the axial position instruction.
Method and apparatus for stretch-leveling metal strip
A metal strip is gripped by an upstream set of infeed tension rollers and, downstream therefrom in a strip-travel direction, by a downstream set of outfeed tension rollers. These tension rollers are rotated so as to tension the strip between the upstream and downstream sets and move the strip downstream in the strip-travel direction. Between the sets the strip first passes around individually supported relatively rotatable stretch rollers to increase a plastic stretch ratio of the strip, and then through a plurality of straightening rollers to reduce curvature and residual tension of the strip and also to increase the plastic stretch ratio of the strip.
Operating method for a rolling train
A control computer for a rolling train is supplied with prescribed stand parameters of a rolling stand of the rolling train. The control computer sets variables describing a rolling pass of the rolling stand that together with initial data of a flat piece to be rolled and the stand data describe the resultant roll nip and the asymmetry thereof. The initial data may be width, average thickness and average strength of the workpiece to be rolled. Based on the initial data, the stand data and the set variables an expected delivery taper and/or an expected strip sabre for the workpiece is determined. At least one of the set variables is manipulated to bring the determined delivery taper close to a desired delivery taper and/or the strip sabre close to a desired strip sabre. The manipulated variables are used to control rolling the workpiece piece.