A straightening system and a straightening method are provided to perform straightening in conformity with the shape pattern of a material, the straightening system comprising: a cooling device configured to spray a cooling fluid in a predetermined pattern with respect to a plurality of regions of a material, divided in a width direction, to cool the material that is heated in a heating furnace and then passes through a rolling mill; a straightening device configured to straighten the material passed through the cooling device; a flatness measuring system configured to measure flatness of the material passed through the cooling device; and a controller configured to receive data of the flatness of the material from the flatness measuring system and to control the cooling device in response to the data to enhance the flatness of the material.

A roll forming machine is provided having a series of mill stands, each having an upper roller and a lower roller that performs a roll forming step. The upper roller rotates on a central axis that is parallel to the lower roller. Each roller has a driven feature that connects to a driving feature. The driving feature for the upper roller can rotate independently from the driving feature of the lower roller. A control system is capable of monitoring, controlling, and displaying the individual torque and speed of separate motors that rotate the individual driving features.

A roll forming machine is provided having a series of mill stands, each having an upper roller and a lower roller that performs a roll forming step. The upper roller rotates on a central axis that is parallel to the lower roller. Each roller has a driven feature that connects to a driving feature. The driving feature for the upper roller can rotate independently from the driving feature of the lower roller. A control system is capable of monitoring, controlling, and displaying the individual torque and speed of separate motors that rotate the individual driving features.

Method for the production of flat metal products, in particular coils of strip, in endless and/or semi-endless mode, in which a metal product is continuously fed to a rolling mill consisting overall of at least 4 stands. The rolling stands are, in sequence, roughing stands, and finishing stands. It is provided to perform a flying gauge change of the metal product exiting from the rolling mill.

Method for the production of flat metal products, in particular coils of strip, in endless and/or semi-endless mode, in which a metal product is continuously fed to a rolling mill consisting overall of at least 4 stands. The rolling stands are, in sequence, roughing stands, and finishing stands. It is provided to perform a flying gauge change of the metal product exiting from the rolling mill.

A method is disclosed for reducing the energy consumption of a rolling-mill installation including a one-piece or multi-piece rolling train as well as further electrical installation components which are connected to the rolling train in terms of process technology, wherein the operation of the rolling train is stopped during an unplanned rolling pause on account of a failure, and at least one of the further installation components is automatically powered down into an energy-saving mode during the rolling pause, and wherein the type of fault is identified and the likely duration of the rolling pause is determined on the basis of the type of fault.

A method is disclosed for reducing the energy consumption of a rolling-mill installation including a one-piece or multi-piece rolling train as well as further electrical installation components which are connected to the rolling train in terms of process technology, wherein the operation of the rolling train is stopped during an unplanned rolling pause on account of a failure, and at least one of the further installation components is automatically powered down into an energy-saving mode during the rolling pause, and wherein the type of fault is identified and the likely duration of the rolling pause is determined on the basis of the type of fault.

A method for rolling a rolling material in a rolling mill comprising at least one roll stand. A gap height of a rolling gap arranged between working rolls of the roll stand is set to be smaller than an in-feed thickness of the rolling material before contact of the rolling material with the working rolls. At least one driven working roll of the roll stand is driven at a desired rotational speed once the rolling material has reached the rolling gap, and the driven working roll is operated at a feed-forward rotational speed deviating from the desired rotational speed, until the rolling material reaches the rolling gap.

A method for rolling a rolling material in a rolling mill comprising at least one roll stand. A gap height of a rolling gap arranged between working rolls of the roll stand is set to be smaller than an in-feed thickness of the rolling material before contact of the rolling material with the working rolls. At least one driven working roll of the roll stand is driven at a desired rotational speed once the rolling material has reached the rolling gap, and the driven working roll is operated at a feed-forward rotational speed deviating from the desired rotational speed, until the rolling material reaches the rolling gap.

The present invention includes (1) inputting, into a model expression that defines relation between various operating values of a facility operating on a material to be rolled and energy consumption of the facility, various actual operating values as the various operating values, to calculate an actual calculation value of the energy consumption; (2) dividing the actual value of the energy consumption by the actual calculation value to calculate a reference learning value of the energy consumption; (3) inputting the set operating value defined by the setting calculation unit only in one operating value, among various operating values of the model expression, while inputting the actual operating values collected by the actual value unit in other operating values to calculate a pseudo-actual calculation value of the energy consumption; (4) dividing the actual calculation value by the pseudo-actual calculation value to calculate a correction learning value; and (5) inputting the various set operating values as the various operating values of the model expression to calculate a prediction value of the energy consumption for the material to be rolled, which is scheduled to be conveyed to the rolling line next time or later, and multiplies the prediction value by the reference learning value and the correction learning value to calculate a corrected prediction value of the energy consumption.