B21B37/58

HOT ROLLING MILLS AND HOT ROLLING METHODS

Angles of an upper-side pair of an upper work roll 110A and an upper backup roll 120A, and a lower-side pair of a lower work roll 110B and a lower backup roll 120B are adjusted in a state where the upper-side pair is kept parallel and in a state where the lower-side pair is kept parallel. Thereafter, work-roll pressing apparatuses 130A and 130B, work-roll position control apparatuses 140A and 140B, backup-roll pressing apparatuses 150A and 150B, and backup-roll position control apparatuses 160A and 160B are controlled such that the angles of the upper work roll 110A and the lower work roll 110B are adjusted in a state where the angles of the upper backup roll 120A and the lower backup roll 120B are maintained.

Systems and methods for controlling flatness of a metal substrate with low pressure rolling

A flatness control system includes a work stand of a finishing line, a plurality of actuators, a flatness measuring device, and a controller. The work stand includes a pair of vertically aligned work rolls. A first work roll of the pair of work rolls includes a plurality of flatness control zones configured to apply a localized pressure to a corresponding region on a substrate. Each actuator corresponds with a one of the plurality of flatness control zones. The flatness measuring device is configured to measure an actual flatness profile of the substrate. The controller is configured to adjust the plurality of actuators such that the localized pressures modify the actual flatness profile to achieve the desired flatness profile at the exit of the stand. The thickness and a length of the substrate remain substantially constant when the substrate exits the work stand.

Systems and methods for controlling flatness of a metal substrate with low pressure rolling

A flatness control system includes a work stand of a finishing line, a plurality of actuators, a flatness measuring device, and a controller. The work stand includes a pair of vertically aligned work rolls. A first work roll of the pair of work rolls includes a plurality of flatness control zones configured to apply a localized pressure to a corresponding region on a substrate. Each actuator corresponds with a one of the plurality of flatness control zones. The flatness measuring device is configured to measure an actual flatness profile of the substrate. The controller is configured to adjust the plurality of actuators such that the localized pressures modify the actual flatness profile to achieve the desired flatness profile at the exit of the stand. The thickness and a length of the substrate remain substantially constant when the substrate exits the work stand.

Roll press machine, controlling system of roll press machine, and controlling method of roll press machine
11642710 · 2023-05-09 · ·

A roll press machine that presses-forming of a work is disclosed in which a plurality of electrode layers having been baked on a metal foil. The material is supplied as a work W into a gap between a lower roll and an upper roll for consolidating. As the work travels through the gap, a controlling device is configured to maintain the gap larger than a consolidating gap until the front edge of the work passes through the gap by a first predetermined distance, then maintain the gap equal to the consolidation gap until the rear edge of the work arrives downstream of the gap by a second predetermined distance, and maintain the gap larger than the consolidation gap until the rea edge leaves the gap.

Roll press machine, controlling system of roll press machine, and controlling method of roll press machine
11642710 · 2023-05-09 · ·

A roll press machine that presses-forming of a work is disclosed in which a plurality of electrode layers having been baked on a metal foil. The material is supplied as a work W into a gap between a lower roll and an upper roll for consolidating. As the work travels through the gap, a controlling device is configured to maintain the gap larger than a consolidating gap until the front edge of the work passes through the gap by a first predetermined distance, then maintain the gap equal to the consolidation gap until the rear edge of the work arrives downstream of the gap by a second predetermined distance, and maintain the gap larger than the consolidation gap until the rea edge leaves the gap.

HOT ROLLING MILLS AND HOT ROLLING METHODS

A hot rolling mill 1 includes a control apparatus 20 that adjusts an angle formed between an upper-side pair of an upper backup roll 120A and an upper work roll 110A and a lower-side pair of a lower backup roll 120B and a lower work roll 110B in a state where the upper-side pair is kept parallel and in a state where the lower-side pair is kept parallel. The hot rolling mill 1 is configured such that the work rolls 110A and 110B satisfy the condition that DW/Lb is equal to or smaller than 0.30 where DW is a diameter of the work rolls 110A and 110B, and Lb is the maximum strip width of a rolled material, and the hot rolling mill 1 performs rolling in a state where a bending force is applied to the work rolls.

STRIP PROFILE CONTROL METHOD OF HOT FINISHING TANDEM ROLLING MILL AND HOT FINISHING TANDEM ROLLING MILL

In a decision control device of a control system, a predetermined pass schedule is decided by adjusting the rolling force per unit width at a last stand of a hot finishing tandem rolling mill to cause the edge profile on the outlet side of the last stand to fall within an allowable range based on the relationship between a strip crown and the edge profile on the outlet side of the last stand with respect to the rolling force per unit width and a strip shape control parameter, obtained regarding the last stand, and adjusting the strip shape control parameter of the last stand to cause the strip shape on the outlet side of the last stand to fall within an allowable range and cause the strip crown to become a predetermined value or smaller.

METHOD AND APPARATUS TO CONTROL AND ADJUST THE DRAWING ACTION IN A ROLLING MILL, AND CORRESPONDING ROLLING MILL
20230182186 · 2023-06-15 ·

Apparatus to control and adjust the drawing action in a rolling mill provided with rolling stands through which a product passes. A video monitoring system acquires frames of the product; a processing system that processes the frames and defines a normal rolling range within which the product being rolled must be positioned; identifies the position of the product and its geometric characteristics; and identifies a possible variation of the position of the product being rolled over time based on the analysis of the sequence of frames acquired. An automation system is associated with the rolling mill, configured to receive data relating to the position of the product to determine the continuation of the rolling if the product is correctly positioned in the range, or a variation of the rolling parameters if the position of the product being rolled is able to generate a cobble which is outside of the range.

METHOD AND APPARATUS TO CONTROL AND ADJUST THE DRAWING ACTION IN A ROLLING MILL, AND CORRESPONDING ROLLING MILL
20230182186 · 2023-06-15 ·

Apparatus to control and adjust the drawing action in a rolling mill provided with rolling stands through which a product passes. A video monitoring system acquires frames of the product; a processing system that processes the frames and defines a normal rolling range within which the product being rolled must be positioned; identifies the position of the product and its geometric characteristics; and identifies a possible variation of the position of the product being rolled over time based on the analysis of the sequence of frames acquired. An automation system is associated with the rolling mill, configured to receive data relating to the position of the product to determine the continuation of the rolling if the product is correctly positioned in the range, or a variation of the rolling parameters if the position of the product being rolled is able to generate a cobble which is outside of the range.

Method for producing band steel with different target thicknesses along longitudinal direction using hot continuous rolling mill set

The present invention relates to a method for producing hot rolled strip steel, especially the producing method of hot rolled strip steel with multiple target thicknesses in the longitudinal direction. It is a method to produce the strip steel with different target thicknesses in the longitudinal direction by using a hot continuous rolling mill. In this method, the first equal-thickness section of the strip steel is controlled with the conventional thickness control strategy, while other equal-thickness sections and the transition section between equal-thickness sections are controlled with the variable-thickness control strategy. Under the variable-thickness control strategy, the length of the first section of strip steel, the variation of thickness target value, the rolling stability and the spacing between stands are combined to determine the stand participating in the variable-thickness control, and calculate the roller gap value, as well as the time and speed of the variation of roller gap, thus achieving the producing control of strip steel with different target thicknesses in the longitudinal direction. The present invention utilizes the length of the first equal-thickness section and the variation of different target thicknesses and other related factors to determine the stands participating in the control, and then distributes the load variation among the stands, thus effectively avoiding the influence on the rolling stability due to imbalance of second flow, so that the produced strip with variable thickness in different sections in the longitudinal direction meet the user's requirements.