B21B37/58

Method and computer program product for calculating a pass schedule for a stable rolling process
20230249234 · 2023-08-10 · ·

A method and a corresponding computer program product calculate a pass schedule for a stable rolling process when rolling metal strip in a rolling mill. The offset here is varied until the calculated target horizontal force satisfies a predefined limit criterion. The satisfaction of the limit criterion means that the set of rolls and the rolling process are stable. For cases in which a sole iteration of the offset of the working roll does not result in the limit criterion being satisfied, the present invention provides that the draws on the material to be rolled are then changed on the feed side and/or on the outlet side of the rolling stand with constant offset until the calculated target horizontal force satisfies the limit criterion.

ROLLING LOAD PREDICTION METHOD, ROLLING LOAD PREDICTION DEVICE, AND ROLLING CONTROL METHOD

A rolling load prediction method predicts a rolling load of a rolling mill for rolling steel and includes predicting the rolling load of the rolling mill in a case where the steel is rolled under an operating condition for prediction, by inputting the operating condition for prediction into a rolling load prediction model that has been trained with operation record data including at least a factor related to a temperature of the steel as an input variable and an actual value of the rolling load of the rolling mill as an output variable.

ROLLING LOAD PREDICTION METHOD, ROLLING LOAD PREDICTION DEVICE, AND ROLLING CONTROL METHOD

A rolling load prediction method predicts a rolling load of a rolling mill for rolling steel and includes predicting the rolling load of the rolling mill in a case where the steel is rolled under an operating condition for prediction, by inputting the operating condition for prediction into a rolling load prediction model that has been trained with operation record data including at least a factor related to a temperature of the steel as an input variable and an actual value of the rolling load of the rolling mill as an output variable.

ROLLING CONTROL SYSTEM AND ROLLING CONTROL METHOD

A rolling controller executes speed and tension control, and roll gap and plate thickness control when rolling speed is less than a boundary value, while executing roll gap and plate tension control, and speed and plate thickness control when the rolling speed is equal to or greater than the boundary value. If the rolling speed rises across the boundary value, the rolling controller sets the rolling speed to zero such that a speed correction amount in the speed and tension control before the transboundary is not reflected to a calculation executed in the speed control amount of the rolling speed after the transboundary.

ROLLING CONTROL SYSTEM AND ROLLING CONTROL METHOD

A rolling controller executes speed and tension control, and roll gap and plate thickness control when rolling speed is less than a boundary value, while executing roll gap and plate tension control, and speed and plate thickness control when the rolling speed is equal to or greater than the boundary value. If the rolling speed rises across the boundary value, the rolling controller sets the rolling speed to zero such that a speed correction amount in the speed and tension control before the transboundary is not reflected to a calculation executed in the speed control amount of the rolling speed after the transboundary.

SLAB MANUFACTURING METHOD AND CONTROL DEVICE

A slab manufacturing method in which casting drum housing screw-down system deformation characteristics which have been acquired prior to the start of slab casting and which indicate deformation characteristics of a housing configured to support a casting drum and deformation characteristics of a screw-down system configured to screw down the casting drum is used to calculate an estimated plate thickness at both end portions of a slab in a width direction thereof from Expression 1 ((estimated plate thickness on entry side of rolling mill)=(screw-down position of casting cylinder)+(elastic deformation of casting drum)+(casting drum housing screw-down system deformation)+(drum profile of casting drum)−(elastic deformation of casting drum at time of screw-down position zero-point adjustment)), an entry-side wedge ratio and an exit-side wedge ratio are calculated on the basis of the estimated plate thickness calculated from Expression 1.

SLAB MANUFACTURING METHOD AND CONTROL DEVICE

A slab manufacturing method in which casting drum housing screw-down system deformation characteristics which have been acquired prior to the start of slab casting and which indicate deformation characteristics of a housing configured to support a casting drum and deformation characteristics of a screw-down system configured to screw down the casting drum is used to calculate an estimated plate thickness at both end portions of a slab in a width direction thereof from Expression 1 ((estimated plate thickness on entry side of rolling mill)=(screw-down position of casting cylinder)+(elastic deformation of casting drum)+(casting drum housing screw-down system deformation)+(drum profile of casting drum)−(elastic deformation of casting drum at time of screw-down position zero-point adjustment)), an entry-side wedge ratio and an exit-side wedge ratio are calculated on the basis of the estimated plate thickness calculated from Expression 1.

MAGNESIUM ALLOY SHEET AND MANUFACTURING METHOD THEREFOR
20220010413 · 2022-01-13 ·

The present invention relates to a magnesium alloy sheet comprising: 0.1 to 1.5 wt % of Zn, 0.08 to 0.7 wt % of Gd, a remainder of Mg, and other inevitable impurities with respect to an entire 100 wt % of the magnesium alloy sheet, and the magnesium alloy sheet may satisfy Relational Expression 1 below.


[Zn]/[Gd]≥3.0  [Relational Expression 1]

The [Zn] and [Gd] may indicate wt % of each component.

In-line calibration of the roll gap of a roll stand

In a normal operation of a roll stand (e.g. 4) of a roll train, working rolls (10) of the roll stand (4) are adjusted to a roll gap (s4) by adjusting a control element position (p4) of a control element (14) of the roll stand (4), such that the working rolls (10) roll the metal band (5). To determine the control element position (p4) to be adjusted, a calibration value (sC4) of the respective roll stand (4), further status parameters (P4) of the roll stand (4) and a target roll gap (s4*) are specified to a model (15) of the roll stand (4). The model (15) determines the control element position (p4) to be adjusted therefrom. In the calibration operation, a control element position (p4) is initially adjusted such that the metal band (5) passes through the roll stand (4) without being rolled. The control element position (p4) is varied such that the working rolls (10) roll the metal band (5). A thickness (d) of the metal band (5) is detected by a downstream thickness-measuring device (9). The thickness (d), further status parameters (P4) and the control element position (p4) are supplied to the model (15), which determines the calibration value (sC4) of the respective roll stand (4) therefrom. Subsequently, normal operation is resumed and the previously determined calibration value (sC4) is used to determine control element positions (p4) to be adjusted as the calibration value (sC4) of the respective roll stand (4).

In-line calibration of the roll gap of a roll stand

In a normal operation of a roll stand (e.g. 4) of a roll train, working rolls (10) of the roll stand (4) are adjusted to a roll gap (s4) by adjusting a control element position (p4) of a control element (14) of the roll stand (4), such that the working rolls (10) roll the metal band (5). To determine the control element position (p4) to be adjusted, a calibration value (sC4) of the respective roll stand (4), further status parameters (P4) of the roll stand (4) and a target roll gap (s4*) are specified to a model (15) of the roll stand (4). The model (15) determines the control element position (p4) to be adjusted therefrom. In the calibration operation, a control element position (p4) is initially adjusted such that the metal band (5) passes through the roll stand (4) without being rolled. The control element position (p4) is varied such that the working rolls (10) roll the metal band (5). A thickness (d) of the metal band (5) is detected by a downstream thickness-measuring device (9). The thickness (d), further status parameters (P4) and the control element position (p4) are supplied to the model (15), which determines the calibration value (sC4) of the respective roll stand (4) therefrom. Subsequently, normal operation is resumed and the previously determined calibration value (sC4) is used to determine control element positions (p4) to be adjusted as the calibration value (sC4) of the respective roll stand (4).