B21B38/006

Process for the production of a metallic strip or sheet
11858020 · 2024-01-02 · ·

A method for producing a metallic strip or sheet, in which the strip or sheet is rolled in a multi-stand rolling mill and is discharged downstream of the last roll stand of the rolling mill in a conveying direction. The strip or sheet is cooled in the multi-stand rolling mill and/or downstream of the rolling mill as viewed in the conveying direction, wherein a temperature of the strip or sheet is measured upstream of the last roll stand of the rolling mill as viewed in conveying direction. Based on this measured temperature, a temperature for the strip or sheet at the exit of the last roll stand of the rolling mill is then determined by calculation with the aid of a temperature calculation model, with which further temperature processes of the manufacturing method can be controlled or regulated after a comparison with a predetermined reference value.

Pre-heating and thermal control of work rolls in metal rolling processes and control systems thereof

Systems and methods for using full-width hot sprays to pre-heat rolling mills prior to processing of metal sheet or plate are described herein. The hot sprays may be individually controlled. Using hot sprays can allow the rolling mill to reach operating temperature and achieve a desired thermal crown so that metal sheet or plate may be processed immediately within tolerances for flatness and gauge accuracy. Pre-heating of rolling mills can eliminate the need of the rolling mill to operate in a transitional period of work roll heating and can increase efficiency by eliminating or reducing scrap material and mill downtime. Hot sprays may also be incorporated with existing coolant systems to provide thermal control systems for rolling mills with bi-directional temperature controls.

COOLING BAR AND COOLING PROCESS WITH VARIABLE COOLING RATE FOR STEEL SHEETS

A cooling device with variable cooling rate for treating metal materials, in particular for cooling steel sheets in plate mills, hot strip mills or thermal treatment lines, by means of a spray nozzle cooling system. The cooling device consists of at least two cooling bars one of each two cooling bars being situated on the lower side and the other on the upper side transversely to the sheet travel direction of the sheet and centrally between two roller table rollers and includes a spray nozzle cooling system with which a plurality of full jet nozzles and a plurality of full cone nozzles are associated, the full jet nozzles being arranged symmetrically to the full cone nozzles. A method for operating the cooling device according to the disclosure

Measuring thermal expansion and the thermal crown of rolls
10799926 · 2020-10-13 · ·

Systems and methods for measuring the thermal crown of rolls in-situ (e.g., at high temperature) either inside or outside the rolling mill can include sensors that measure propagation times of mechanical waves through the rolls. In some embodiments, one or more sensors are used to measure the propagation times of ultrasonic waves traveling inside the roll and normal to the roll's axis. These measurements can be taken when the roll is still hot and can be used to determine in real-time the thermal expansion at various points along the roll.

METHOD AND SYSTEM FOR MEASURING THE TEMPERATURE OF A MOVING STRIP

A method for measuring the temperature of a moving strip, wherein the strip is in contact with a roll such that a wedge is present between the strip and the roll where the strip and the roll depart and a wedge is present between the strip and the roll where the strip and the roll meet. The temperature of the strip is measured along at least part of the length of at least one of the wedges using an infrared or visible light measuring camera. A system for measuring the temperature of a moving strip.

WIDTH SETTING ON A FINISHING TRAIN
20200246850 · 2020-08-06 ·

Before the rolling of a metal strip on a finishing train, the actual width and actual temperature of portions of the metal strip are respectively detected. The portions of the metal strip are tracked while they run through the finishing train. The rolling stands are respectively assigned width controlling devices which determine the setpoint width and the actual width after the rolling in the assigned rolling stand, and a downstream additional setpoint value, by which the desired tension downstream of the assigned rolling stand is corrected in order to bring the actual width closer to the setpoint width. The downstream additional setpoint value is both taken into account in the determination of the actual width and fed to a tension controller, which sets an actual tension, in the metal strip downstream of the assigned rolling stand, in accordance with the corrected setpoint tension. Determining the downstream additional setpoint value by the difference between the setpoint width and the actual width of a portion of the metal strip.

Method for manufacturing hot-rolled steel sheet, steel sheet cutting location setting device, steel sheet cutting location setting method, and steel sheet manufacturing method

A method for manufacturing a hot-rolled steel sheet having a large thickness and a large width, a larger sheet width and a lower temperature can stably be cut at a cutting load equal to that of a conventional steel sheet having a usual sheet thickness, a usual sheet width and a usual temperature. In a rough rolling step, the steel sheet is formed so that the shortest length L (mm) from a concave portion bottom to a convex portion top of the fishtail shape satisfies Equation (1) mentioned below, and an intermediate portion between the concave portion bottom and the convex portion top, defined as a desired cutting location, is cut:
(2X+30)L300(1),
in which X is a maximum deviation (mm) of the cutting location of a crop cutting machine and 0X90.

TEMPERATURE CONTROL DEVICE FOR ENDLESS ROLLING LINE

In an endless rolling line, a speed of a material to be rolled changes with a flying thickness change. A temperature control device executes predictive calculation of a speed change amount of the material to be rolled associated with the flying thickness change and updates a speed pattern. The temperature control device executes feedforward control of an amount of a coolant to cool the material to be rolled based on a latest speed pattern and a measured temperature value of the material to be rolled in an entry side of the heat exchanger. In parallel with the feedforward control, the temperature control device executes feedback control of coolant volume based on an error between the measured temperature value of the material to be rolled in the delivery side of the heat exchanger and a target value.

Width setting on a finishing train

Before the rolling of a metal strip on a finishing train, the actual width and actual temperature of portions of the metal strip are respectively detected. The portions of the metal strip are tracked while they run through the finishing train. The rolling stands are respectively assigned width controlling devices which determine the setpoint width and the actual width after the rolling in the assigned rolling stand, and a downstream additional setpoint value, by which the desired tension downstream of the assigned rolling stand is corrected in order to bring the actual width closer to the setpoint width. The downstream additional setpoint value is both taken into account in the determination of the actual width and fed to a tension controller, which sets an actual tension, in the metal strip downstream of the assigned rolling stand, in accordance with the corrected setpoint tension. Determining the downstream additional setpoint value by the difference between the setpoint width and the actual width of a portion of the metal strip.

Cooling System

A cooling system according to an embodiment of the present invention may comprise: a cooling part which supplies a cooling fluid to a strip; and a boiling film removal part, which physically comes into contact with the strip and removes a boiling film formed by the cooling fluid. The boiling film removal part according to the embodiment may be disposed at a position where a nuclear boiling and a film boiling are mixed together along a widthwise direction of the strip.