Disclosed is a cooling system (104) and method for a metal processing system (100). The cooling system (104) includes a cooling header (114), an exhaust system (118), a temperature sensor (128), and a controller (130). The cooling header (114) selectively dispenses a coolant onto a metal substrate (110), and the exhaust system (118) removes heated coolant from the metal substrate (110). The temperature sensor (128) is downstream from the cooling header (114) and detects a temperature profile of the metal substrate (110) across a width of the metal substrate. The controller (130) is communicatively coupled to the cooling header (114) and the temperature sensor (128), and the controller (130) controls the cooling header (114) based at least on a detected temperature profile.

A method for manufacturing a hot-rolled steel sheet having a large thickness and a large width, a larger sheet width and a lower temperature can stably be cut at a cutting load equal to that of a conventional steel sheet having a usual sheet thickness, a usual sheet width and a usual temperature. In a rough rolling step, the steel sheet is formed so that the shortest length L (mm) from a concave portion bottom to a convex portion top of the fishtail shape satisfies Equation (1) mentioned below, and an intermediate portion between the concave portion bottom and the convex portion top, defined as a desired cutting location, is cut:

(2X+30)L300(1),

in which X is a maximum deviation (mm) of the cutting location of a crop cutting machine and 0X90.

A method for controlling a cooling device which is set up to control temperature of a rolling stock such as a metal strip, which runs through a cooling device along a conveying direction of a rolling train. The cooling device is arranged upstream of the rolling train. The method includes determining total enthalpy of a system formed by the rolling stock; determining a measure for the formation of scale, which includes a scale factor that depends on chemical composition and surface temperature of the rolling stock, and a heat transfer coefficient of the scale; calculating a temperature distribution and/or average temperature in the rolling stock based on a temperature calculation model, in which the determined total enthalpy and the measure for the formation of scale are included; and setting a cooling capacity of the cooling device taking into account the calculated temperature distribution and/or average temperature in the rolling stock.

There are provided a method for producing a magnesium alloy sheet having good press formability and a magnesium alloy coil stock obtained by coiling the magnesium alloy sheet. After a raw material sheet 1 composed of a magnesium alloy is preheated to 280 C. or less, the heated raw material sheet 1 is rolled with a reduction roll 3 and the obtained long rolled sheet is coiled. The surface temperature of the reduction roll 3 is set to be 230 C. or more and 290 C. or less. The preheating, rolling, and coiling are repeatedly performed in a continuous manner. By setting both the temperatures of the raw material sheet 1 and reduction roll 3 to be certain temperatures, the rolling property of the raw material sheet can be improved and the raw material sheet can be properly rolled in a continuous manner. In addition, a variation in temperature in the width direction of the reduction roll can be suppressed and uniform rolling can be performed, resulting in the production of a long magnesium alloy sheet. In this magnesium alloy sheet, working strain is sufficiently introduced by rolling and an increase in the size of crystal grains is suppressed. Thus, the magnesium alloy sheet has good press formability. Furthermore, a coil stock in which telescoping is not easily caused and that has good appearance is obtained.

Systems and methods for using full-width hot sprays to pre-heat rolling mills prior to processing of metal sheet or plate are described herein. The hot sprays may be individually controlled. Using hot sprays can allow the rolling mill to reach operating temperature and achieve a desired thermal crown so that metal sheet or plate may be processed immediately within tolerances for flatness and gauge accuracy. Pre-heating of rolling mills can eliminate the need of the rolling mill to operate in a transitional period of work roll heating and can increase efficiency by eliminating or reducing scrap material and mill downtime. Hot sprays may also be incorporated with existing coolant systems to provide thermal control systems for rolling mills with bi-directional temperature controls.

The present invention relates to controlled cooling in manufacture of steel plate, and in particular, to an on-line cooling system for controlled rolling with an inter-pass cooling process, which comprises a rolling mill and on-line cooling equipment. The cooling equipment is accessorily arranged on the exit of the rolling mill, so that the rolling mill and the cooling equipment are combined. One rolling mill and one set of on-line cooling equipment are considered a cooling group, and several such groups are connected in series, so the steel plate can be cooled in any rolling pass. In this invention, both the cooling system and the water supply system are arranged on the main frame, and the rolling process and the cooling process are synchronized by using inter-pass cooling. Consequently, satisfied rolling effect in the condition of a temperature gradient along the thickness direction, grain refinement at the surface and drastic strength improvement without sacrificing toughness are achieved. Besides, better quality of the plate center region is obtained, double bulging is avoided and the yield of steel plate is improved due to the higher deformation permeability.

The apparatus for cooling a hot-rolled steel sheet of the invention includes a thermometer that measures the temperature of the hot-rolled steel sheet; a shape meter that measures a shape of the hot-rolled steel sheet; a top side cooling device that cools a top surface of the hot-rolled steel sheet in a cooling section; a bottom side cooling device that cools a bottom surface of the hot-rolled steel sheet in the cooling section; and a control device that controls at least one of an amount of heat dissipated from the top surface by cooling and an amount of heat dissipated from the bottom surface by cooling of the hot-rolled steel sheet in the cooling section by controlling the top side cooling device and the bottom side cooling device based on temperature measurement results and shape measurement results.

A rolling system includes an induction heater, temperature detectors and, a finishing mill, and a power setting calculation device. The power setting calculation device generates a temperature distribution pattern in a plate thickness direction of a steel material at a temperature control position in an upstream side, on the basis of a temperature detected by the temperature detector. In addition, the power setting calculation device calculates a volume average temperature of the steel material at a temperature control position in a downstream side, at a time when the steel material moves to the temperature control position in the downstream side from the temperature control position in the upstream side, on the basis of the generated temperature distribution pattern. Then, the power setting calculation device calculates an electric power necessary for the induction heater so that the calculated volume average temperature follows a target temperature of the steel material at the temperature control position in the downstream side.

A metal processing system includes a roll and a control system. The roll includes a non-metal surface for contacting a metal substrate, and the control system includes a sensor for detecting a temperature of the non-metal surface of the roll. The control system also includes a controller, which receives the detected temperature from the sensor and controls the roll based on the detected temperature. A method of controlling the roll with the non-metal contact surface includes receiving a detected temperature of at least a portion of the non-metal contact surface of the roll from a sensor, and controlling the roll based on the received temperature.

A water-mist-penetrating temperature measurement system and method for steel hot rolling, the system including a water-mist-penetrating temperature measurement device, and the water-mist-penetrating temperature measurement device including a visible light guiding-tracking assembly, an optical focusing assembly, a dual-wavelength beam splitting assembly, a multi-source information processing assembly, and a display assembly; and the method including the steps of obtaining a dual-wavelength radiation signal and a visible light image signal of the object to be measured, processing the obtained dual-wavelength radiation signal and the visible light image signal, and detecting and processing an abnormally fluctuated temperature data.