Patent classifications
B21B38/04
CONTROL SYSTEM, CONTROL METHOD, CONTROL DEVICE, AND PROGRAM
A control system is a control system of casting and rolling equipment having a twin roll-type continuous casting machine, a rolling mill, and a conveyor. The control system includes a rolling mill control unit that controls the rolling mill by any one of controls including a rolling control and an open control, a conveyor control unit that controls the conveyor by any one of controls including a tension control and a speed control, a first control unit that controls to perform the rolling control and the tension control, a second control unit that controls to perform the open control and the speed control, and a third control unit that controls to resume the tension control and the rolling control.
CONTROL SYSTEM, CONTROL METHOD, CONTROL DEVICE, AND PROGRAM
A control system is a control system of casting and rolling equipment having a twin roll-type continuous casting machine, a rolling mill, and a conveyor. The control system includes a rolling mill control unit that controls the rolling mill by any one of controls including a rolling control and an open control, a conveyor control unit that controls the conveyor by any one of controls including a tension control and a speed control, a first control unit that controls to perform the rolling control and the tension control, a second control unit that controls to perform the open control and the speed control, and a third control unit that controls to resume the tension control and the rolling control.
ADAPTATION OF A ROLL MODEL
A method for operating a storage device for two rolls in a roll stand for rolling metal. The storage device is component part of the roll stand or can be positioned relative to the roll stand so that the rolls can be transferred from the roll stand into the storage device or vice versa. A measuring system is provided which detects the temperatures and/or the diameters of the rolls individually and independently of one another, at least at predefined detection positions, as viewed in the direction of the roll axes. After transmission to an automation unit that controls the roll stand, the unit can adapt a roll model, by means of which it repeatedly determines the temperatures and/or the diameters of the rolls, at predefined determination positions, in the direction of the roll axes, using operating data of the roll stand for the rolls of the same type.
Width setting on a finishing train
Before the rolling of a metal strip on a finishing train, the actual width and actual temperature of portions of the metal strip are respectively detected. The portions of the metal strip are tracked while they run through the finishing train. The rolling stands are respectively assigned width controlling devices which determine the setpoint width and the actual width after the rolling in the assigned rolling stand, and a downstream additional setpoint value, by which the desired tension downstream of the assigned rolling stand is corrected in order to bring the actual width closer to the setpoint width. The downstream additional setpoint value is both taken into account in the determination of the actual width and fed to a tension controller, which sets an actual tension, in the metal strip downstream of the assigned rolling stand, in accordance with the corrected setpoint tension. Determining the downstream additional setpoint value by the difference between the setpoint width and the actual width of a portion of the metal strip.
Width setting on a finishing train
Before the rolling of a metal strip on a finishing train, the actual width and actual temperature of portions of the metal strip are respectively detected. The portions of the metal strip are tracked while they run through the finishing train. The rolling stands are respectively assigned width controlling devices which determine the setpoint width and the actual width after the rolling in the assigned rolling stand, and a downstream additional setpoint value, by which the desired tension downstream of the assigned rolling stand is corrected in order to bring the actual width closer to the setpoint width. The downstream additional setpoint value is both taken into account in the determination of the actual width and fed to a tension controller, which sets an actual tension, in the metal strip downstream of the assigned rolling stand, in accordance with the corrected setpoint tension. Determining the downstream additional setpoint value by the difference between the setpoint width and the actual width of a portion of the metal strip.
ROLLING LOAD PREDICTION METHOD, ROLLING LOAD PREDICTION DEVICE, AND ROLLING CONTROL METHOD
A rolling load prediction method predicts a rolling load of a rolling mill for rolling steel and includes predicting the rolling load of the rolling mill in a case where the steel is rolled under an operating condition for prediction, by inputting the operating condition for prediction into a rolling load prediction model that has been trained with operation record data including at least a factor related to a temperature of the steel as an input variable and an actual value of the rolling load of the rolling mill as an output variable.
APPARATUS AND METHOD FOR CARRYING OUT MEASUREMENTS ON A MATERIAL BEING PROCESSED IN A ROLLING PLANT
An apparatus for carrying out measurements on a material being processed in a rolling plant, the rolling plant includes rolling mill stands placed in succession along a line, wherein the apparatus has a robotic arm to move parallel to the line and which is movable between a position of insertion between two adjacent stands of the succession of rolling mill stands and a position of extraction from the adjacent stands wherein the robotic arm carries a measuring device provided with a sensor component to perform measurements on the material being processed. The robotic arm is adapted to position the measuring device at the material being processed, when it is in the position of insertion between two adjacent stands, so the sensor component performs the desired measurements on the material being processed and to move parallel to the line when it is in the position of extraction from the adjacent stands.
APPARATUS AND METHOD FOR CARRYING OUT MEASUREMENTS ON A MATERIAL BEING PROCESSED IN A ROLLING PLANT
An apparatus for carrying out measurements on a material being processed in a rolling plant, the rolling plant includes rolling mill stands placed in succession along a line, wherein the apparatus has a robotic arm to move parallel to the line and which is movable between a position of insertion between two adjacent stands of the succession of rolling mill stands and a position of extraction from the adjacent stands wherein the robotic arm carries a measuring device provided with a sensor component to perform measurements on the material being processed. The robotic arm is adapted to position the measuring device at the material being processed, when it is in the position of insertion between two adjacent stands, so the sensor component performs the desired measurements on the material being processed and to move parallel to the line when it is in the position of extraction from the adjacent stands.
In-line calibration of the roll gap of a roll stand
In a normal operation of a roll stand (e.g. 4) of a roll train, working rolls (10) of the roll stand (4) are adjusted to a roll gap (s4) by adjusting a control element position (p4) of a control element (14) of the roll stand (4), such that the working rolls (10) roll the metal band (5). To determine the control element position (p4) to be adjusted, a calibration value (sC4) of the respective roll stand (4), further status parameters (P4) of the roll stand (4) and a target roll gap (s4*) are specified to a model (15) of the roll stand (4). The model (15) determines the control element position (p4) to be adjusted therefrom. In the calibration operation, a control element position (p4) is initially adjusted such that the metal band (5) passes through the roll stand (4) without being rolled. The control element position (p4) is varied such that the working rolls (10) roll the metal band (5). A thickness (d) of the metal band (5) is detected by a downstream thickness-measuring device (9). The thickness (d), further status parameters (P4) and the control element position (p4) are supplied to the model (15), which determines the calibration value (sC4) of the respective roll stand (4) therefrom. Subsequently, normal operation is resumed and the previously determined calibration value (sC4) is used to determine control element positions (p4) to be adjusted as the calibration value (sC4) of the respective roll stand (4).
In-line calibration of the roll gap of a roll stand
In a normal operation of a roll stand (e.g. 4) of a roll train, working rolls (10) of the roll stand (4) are adjusted to a roll gap (s4) by adjusting a control element position (p4) of a control element (14) of the roll stand (4), such that the working rolls (10) roll the metal band (5). To determine the control element position (p4) to be adjusted, a calibration value (sC4) of the respective roll stand (4), further status parameters (P4) of the roll stand (4) and a target roll gap (s4*) are specified to a model (15) of the roll stand (4). The model (15) determines the control element position (p4) to be adjusted therefrom. In the calibration operation, a control element position (p4) is initially adjusted such that the metal band (5) passes through the roll stand (4) without being rolled. The control element position (p4) is varied such that the working rolls (10) roll the metal band (5). A thickness (d) of the metal band (5) is detected by a downstream thickness-measuring device (9). The thickness (d), further status parameters (P4) and the control element position (p4) are supplied to the model (15), which determines the calibration value (sC4) of the respective roll stand (4) therefrom. Subsequently, normal operation is resumed and the previously determined calibration value (sC4) is used to determine control element positions (p4) to be adjusted as the calibration value (sC4) of the respective roll stand (4).