B21B45/02

FACILITY AND METHOD FOR COLD ROLLING METAL STRIP
20200324327 · 2020-10-15 · ·

In a facility for cold rolling a metal strip in a circulating oil-feeding system by jetting a low concentration coolant, in a neighborhood of an inlet side of a work roll and jetting a high concentration coolant at an upstream side of the jetting position of the low concentration coolant to conduct rolling, the metal strip is cold rolled with the cold rolling facility provided with a control equipment for varying a jetting amount of the low concentration coolant in accordance with a rolling rate so that a tip of a liquid pool of the low concentration coolant formed on a surface of a steel sheet at an inlet side of the work roll does not reach a jetting position of the high concentration coolant, whereby the rolling can be performed without losing a plate-out property even if the rolling rate is decreased.

COOLING OF A METAL STRIP USING A POSITION-CONTROLLED VALVE DEVICE

To cool a metal strip (1), liquid coolant (5) is supplied to the strip by a supply device (9) from a feed line (10). A valve (13) in the feed line (10) sets the valve (13) to a respective opening position (s) for adjusting the coolant flow (F) to the metal strip (1) per unit of time. An upstream condition detection device (14) upstream of the valve device (13) in the feed line (10) detects an upstream condition (ZV) of the coolant (5). A control unit (6) determines a set point (s*) for an opening position (s) of the valve device (13) corresponding to the set point (F*) for the coolant flow (F) based on a set point (F*) for the coolant flow (F*), the upstream condition (ZV) of the coolant (5) and a valve characteristic (C) of the valve device (13). The valve characteristic (C) follows a characteristic curve (K) of the coolant flow (F) as a function of the opening position (s) of the valve device (13), relative to a reference condition (ZR) of the coolant (5) upstream of the valve device (13) in the feed line (10). The control unit (6) sets the opening position (s) of the valve device (13) according to the set point (s*) that has been determined.

Lubrication using spray nozzles having multiple oil inlet openings

During the rolling of a metallic flat rolling stock (1) in a roll stand (2), lubricating oil (5) is sprayed onto the rolling stock (1) and/or at least one roll (3,4) of the roll stand (2) by multiple spray nozzles (7) arranged beside one another. In each case, a mixing chamber (8) of a spray nozzle (7) is fed with a respective quantity of lubricating oil (5) via respective multiple oil inlet openings (9). The respective mixing chamber (8) is fed with compressed air (11) via respectively one air inlet opening (10). Compressed air (11) atomizes the lubricating oil (5) in the respective mixing chamber (8) to form an aerosol and, via respectively at least one nozzle outlet (12), is sprayed onto the rolling stock (1) and/or the at least one roll (3,4) of the roll stand (2).

LUBRICATING DEVICE FOR APPLYING A LUBRICANT WHEN ROLLING A ROLLING MATERIAL

A lubrication device (1) for applying a lubricant when rolling a rolling material. The lubrication device (1) includes an extruded profile (3), through which run lubricant ducts (41) and at least one carrier medium duct (42), at least one connection block (5, 6) and nozzles (7). The connection block (5, 6) is connected to the extruded profile (3) and has lubricant connection ducts (54) that are each connected to one lubricant duct (41) of the extruded profile (3). The nozzles (7) are connected to the extruded profile (3) and are designed to create and emit a lubricant-carrier medium mixture consisting of lubricant and a carrier medium.

ROLLING OF A ROLLED MATERIAL

The invention relates to a rolling apparatus for rolling a rolled material, and to a method for operating the rolling apparatus. The rolling apparatus has two rolling stands, which each have two working rolls distanced from one another by a nip, through which the rolled material can be guided. In a first operating mode, a lubricant mixture, formed of a carrier gas and a lubricant, and coolant are applied to at least one working roll of a first rolling stand and/or to at least one rolled material surface of the rolled material. In a second operating mode, a skin pass agent is applied to at least one working roll of the first rolling stand, at least one working roll of the second rolling stand and/or at least one rolled material surface of the rolled material.

Coiling device with asymmetric cooling of the coiled strip

For a rolled metal strip, in particular a steel strip; a drive roller unit deflects the metal strip from a first transportation direction to a second transportation direction, and the strip is then fed to a coiler. The metal strip is coiled in the coiler to form a coil having a coil diameter. Plastic deformation of an end portion of the metal strip is caused such that the end portion in its uninfluenced state is curved at a curvature radius. The plastic deformation of the end portion (8) is at least partially caused by an asymmetric impingement with a cooling medium (21) on the sides of the end portion (8). The impingement of the end portion (8) with the cooling medium (21) is performed across a length of the end portion (8) that is longer than half the outermost coiling of the coil (6) but smaller than the outermost coiling of the coil (6).

Cooling of a metal strip using a position-controlled valve device

To cool a metal strip (1), liquid coolant (5) is supplied to the strip by a supply device (9) from a feed line (10). A valve (13) in the feed line (10) sets the valve (13) to a respective opening position (s) for adjusting the coolant flow (F) to the metal strip (1) per unit of time. An upstream condition detection device (14) upstream of the valve device (13) in the feed line (10) detects an upstream condition (ZV) of the coolant (5). A control unit (6) determines a set point (s*) for an opening position (s) of the valve device (13) corresponding to the set point (F*) for the coolant flow (F) based on a set point (F*) for the coolant flow (F*), the upstream condition (ZV) of the coolant (5) and a valve characteristic (C) of the valve device (13). The valve characteristic (C) follows a characteristic curve (K) of the coolant flow (F) as a function of the opening position (s) of the valve device (13), relative to a reference condition (ZR) of the coolant (5) upstream of the valve device (13) in the feed line (10). The control unit (6) sets the opening position (s) of the valve device (13) according to the set point (s*) that has been determined.

COLD ROLLING MILL AND COLD ROLLING METHOD
20200230673 · 2020-07-23 · ·

In a tandem type cold rolling mill of a circulating oil-feeding system for continuously rolling a steel sheet by feeding a coolant serving as a rolling oil and a cooling water to each stand, an edge heater for heating both edge portions of the steel sheet to not lower than 60 C. as a steel sheet temperature at an entry side of a roll bite is arranged at an upstream side of the first stand in the cold rolling mill and a device for jetting a coolant having a concentration higher than that of the coolant fed to the firsts stand onto surfaces of both edge portions of the steel sheet is arranged between the edge heater and the first stand. The cold rolling mill can be used to roll a hard-to-roll material such as silicon or stainless steel sheet without causing an edge crack or sheet breakage in low-speed rolling.

UNIFORM TEMPERATURE ROLLER SYSTEM HAVING UNIFORM HEAT EXCHANGE BY SUPERCRITICAL FLUID
20200230672 · 2020-07-23 ·

A uniform temperature roller system for uniform temperature exchange by supercritical fluid is revealed. The system includes a roller body, a pair of rotary shafts, a plurality of heating/cooling modules and a supercritical fluid. The roller body includes a first chamber, a second chamber and a third chamber. The second chamber is a closed space and the two rotary shafts are formed on two lateral plates of a housing of the roller body correspondingly. The heating/cooling modules are mounted in the second chamber and the supercritical fluid is filled in the second chamber for transferring temperature between the heating/cooling modules and the roller shell. Thereby the uniform temperature roller system achieves heating or cooling quickly with uniform heat exchange so as to improve quality and yield rate of the product as well as extend service life of the roller.

Industrial lubricant including metal chalcogenide particles and phosphorus-based additive

An industrial lubricant composition including an oil base selected from the group consisting of vegetable oil, Group I, Group II, Group III, Group IV, Group V and combinations thereof and a phosphorus-based non-chlorine additive. The industrial lubricant also includes at least one intercalation compound of a metal chalcogenide, a carbon containing compound and a boron containing compound, wherein the intercalation compound may have a geometry that is a platelet shaped geometry, a spherical shaped geometry, a multi-layered fullerene-like geometry, a tubular-like geometry or a combination thereof.