B21B2265/12

Plate width control device for material to be rolled

A plate width control device capable of improving the precision of the width of a material to be rolled is provided. In a rolling system, a plate width control device includes an arithmetic unit calculating an estimated value of a deviation amount of the width of the material to be rolled in the vertical rolling mill, and calculating an estimated value of an expansion amount of the width of the material to be rolled when a head end of the material to be rolled is caught in the horizontal rolling mill, and a control unit controlling a gap amount of the vertical rolling mill such that the deviation amount of the width of the material to be rolled is eliminated, and compensating for the gap amount of the vertical rolling mill when the head end of the material to be rolled is caught in the horizontal rolling mill.

Strip profile control method of hot finishing tandem rolling mill and hot finishing tandem rolling mill

In a decision control device of a control system, a predetermined pass schedule is decided by adjusting the rolling force per unit width at a last stand of a hot finishing tandem rolling mill to cause the edge profile on the outlet side of the last stand to fall within an allowable range based on the relationship between a strip crown and the edge profile on the outlet side of the last stand with respect to the rolling force per unit width and a strip shape control parameter, obtained regarding the last stand, and adjusting the strip shape control parameter of the last stand to cause the strip shape on the outlet side of the last stand to fall within an allowable range and cause the strip crown to become a predetermined value or smaller.

Rolling method for boards with different longitudinal thicknesses

Disclosed is a rolling method for a board having various longitudinal thicknesses, comprising the following steps: 1) setting a number N of uniform-thickness segments of a sample, thicknesses h.sub.1, h.sub.2, . . . , h.sub.N of the uniform-thickness segments, lengths L.sub.1, L.sub.2, . . . , L.sub.N of the uniform-thickness segments, and lengths T.sub.1, T.sub.2, . . . , T.sub.N1 of transitional segments between the uniform-thickness segments, the N uniform-thickness segments having N1 transitional segments therebetween, and both the thickness and length having a unit of mm; 2) selecting a raw material; 3) setting a rolling force, a roll gap and a rolling period of time for each segment; 4) preparing rolling; 5) conducting rolling; 6) optimizing rolling parameters, measuring thicknesses and lengths of the uniform-thickness segments and lengths of the transitional segments after the rolling member is rolled; comparing the measured thicknesses of the uniform-thickness segments with the set thicknesses for the sample, so as to correct the rolling force P.sub.i and roll gap G.sub.i set for each segment in step 3); comparing the measured lengths with the positions marked in step 4), so as to correct the rolling period of time set for each segment in step 3); repeating steps 4) and 5) using raw materials of the same size, and making correction again, wherein a rolled member meeting the requirements of the sample can be made after 2-3 times of trial rolling. This method avoids preparation of a raw material in the form of a roll, avoids study on a complex controlling method for various-thickness rolling of the roll, and saves the raw material and test time.

CROSS ANGLE IDENTIFICATION METHOD, CROSS ANGLE IDENTIFICATION DEVICE, AND ROLLING MILL

The present invention provides a method for identifying an inter-roll cross angle in a rolling mill of four-high or more including at least a pair of work rolls and a pair of backup rolls by, when rolling is not performed, applying a roll bending force to apply a load between rolls of an upper roll assembly including the work roll on the upper side and between rolls of a lower roll assembly including the work roll on the lower side, in a state where a roll gap between the work rolls is put into an open state, detecting vertical roll loads that act in the vertical direction on the rolling support positions on the working side and the driving side of at least one of the backup roll on the upper side or the backup roll on the lower side, and calculating a load difference between the vertical roll loads on the working side and the driving side.

Simple pre-control of a wedge-type roll-gap adjustment of a roughing stand

A plurality of flat metal items to be rolled (3) are fed to a plurality of rolling stands (1, 2) of a rolling installation, one after the other over a feed path (4). The items (3) are rolled by the rolling stands (1, 2) past which they are fed. In the rolling stands (1, 2), the flat item to be rolled (3) is first rough-rolled in at least one roughing pass with a wedge-type roll gap adjustment (ds) and then finish-rolled in finishing passes. After the finish-rolling of the flat item, a thickness taper (dd) that is present in the respective finish-rolled flat item is recorded by measuring instruments. The thickness taper (dd) is compared with a target taper (dZ). On the basis of a deviation of the thickness taper (dd) from the target taper (dZ) and the wedge-type roll gap adjustment (ds), a new wedge-type roll gap adjustment (ds) is determined for the at least one roughing pass. The wedge-type roll gap adjustment (ds) for the at least one roughing pass for the next flat item to be rolled (3) is set to correspond to the newly determined value of the wedge-type roll gap adjustment (ds), so that the next flat item to be rolled (3) is rough-rolled in the at least one roughing pass with the newly determined value of the wedge-type roll gap adjustment (ds).

System and Method for Manufacturing Electrode for Secondary Battery

A system for manufacturing an electrode for a secondary battery is disclosed herein. In an embodiment, the system for manufacturing the electrode for the secondary battery comprises a supply roller for supplying a collector having a long sheet shape; an electrode active material coating device for applying an electrode active material to a surface of the collector supplied by the supply roller to manufacture an unfinished electrode; a rolling roller for rolling a surface of the unfinished electrode and adjusting a thickness of the electrode active material to manufacture a finished electrode; and an electrode quality inspection device for inspecting quality of the electrode through a surface roughness value of the rolling roller, a surface roughness value of the surface of the electrode, and a rolling load value of the rolling roller.

Methods for producing metal matrix composite strip product

Methods for producing a coiled strip of metal matrix composite (MMC) material are disclosed. The methods include a combination of hot rolling and warm rolling processes that reduce the thickness of the input material and increase its ductility. The resulting MMC strip can be coiled, which is useful for high volume coil-to-coil applications.

MICRO-TEXTURED SURFACES VIA LOW PRESSURE ROLLING

A substrate (e.g., metal or non-metal sheet) can have multiple textures on a surface of the substrate. The various textures can be impressed or applied on the surface of the substrate by passing the substrate between multiple pairs of work rolls that each include at least one textured work roll for transferring a texture of the work roll onto the surface of the substrate. The pairs of work rolls apply the various textures on the surface of the substrate while maintaining a thickness of the substrate (e.g., with substantially no reduction in a thickness of the substrate). A single pass of the substrate between the pairs of work rolls can allow various different textures, patterns, or features to be applied to the surface of the substrate while the thickness of the substrate remains substantially constant.

SYSTEMS AND METHODS FOR CONTROLLING SURFACE TEXTURING OF A METAL SUBSTRATE WITH LOW PRESSURE ROLLING

Systems and methods of applying a texture on a substrate include applying a texture to the substrate with a work stand of a coil-to-coil process. The work stand includes an upper work roll and a lower work roll vertically aligned with the upper work roll. At least one of the upper work roll and the lower work roll includes the texture. Applying the texture includes applying, by the upper work roll and a lower work roll, a work roll pressure on an upper surface and a lower surface of the substrate. The method further includes adjusting a contact pressure parameter of the work stand such that the work stand provides a desired contact pressure distribution across the width of the substrate and a desired thickness profile of the edges of the substrate while an overall thickness of the substrate remains substantially constant.

SYSTEMS AND METHODS FOR CONTROLLING FLATNESS OF A METAL SUBSTRATE WITH LOW PRESSURE ROLLING

A flatness control system includes a work stand of a finishing line, a plurality of actuators, a flatness measuring device, and a controller. The work stand includes a pair of vertically aligned work rolls. A first work roll of the pair of work rolls includes a plurality of flatness control zones configured to apply a localized pressure to a corresponding region on a substrate. Each actuator corresponds with a one of the plurality of flatness control zones. The flatness measuring device is configured to measure an actual flatness profile of the substrate. The controller is configured to adjust the plurality of actuators such that the localized pressures modify the actual flatness profile to achieve the desired flatness profile at the exit of the stand. The thickness and a length of the substrate remain substantially constant when the substrate exits the work stand.