Systems, devices, and methods are described for extruding materials. In certain embodiments, one or more hollow billets are loaded onto an elongate mandrel bar and transported along the mandrel bar to a rotating die. The billets are transported through fluid clamps, which engage the mandrel bar and provide cooling fluid to the mandrel bar tip, and through mandrel grips, which engage the mandrel bar and prevent the mandrel bar from rotating. One or more press-rams advance the billets through a centering insert and into the rotating die. A quench assembly is provided at an extrusion end of the extrusion press to quench the extruded material. A programmable logic controller may be provided to control, at least in part, operations of the extrusion press system.

A hydraulic extrusion press includes at least one ram, the ram being driven by hydraulic oil from a main line and a hydraulic control pressure being used to control the extrusion press. To minimize non-productive periods, the control pressure is also supplied to the main line. The main line and the pressure control system are connected with one another on the pressure side.

Systems, devices, and methods are described for extruding materials. In certain embodiments, one or more hollow billets are loaded onto an elongate mandrel bar and transported along the mandrel bar to a rotating die. The billets are transported through fluid clamps, which engage the mandrel bar and provide cooling fluid to the mandrel bar tip, and through mandrel grips, which engage the mandrel bar and prevent the mandrel bar from rotating. One or more press-rams advance the billets through a centering insert and into the rotating die. A quench assembly is provided at an extrusion end of the extrusion press to quench the extruded material. A programmable logic controller may be provided to control, at least in part, operations of the extrusion press system.

Devices and methods for performing shear-assisted extrusion processes for forming extrusions of a desired composition from a feedstock material are provided. The processes can use a device having a scroll face having an inner diameter portion bounded by an outer diameter portion, and a member extending from the inner diameter portion beyond a surface of the outer diameter portion. Extrusion feedstocks and extrusion processes are provided for forming extrusions of a desired composition from a feedstock. The processes can include providing a feedstock having at least two different materials and engaging the materials with one another within a feedstock container. Methods for preparing metal sheets are provided that can include preparing a metal tube via shear assisted processing and extrusion; opening the metal tube to form a sheet having a first thickness; and rolling the sheet to a second thickness that is less than the first thickness.

An extrusion press shearing device includes: a converter that converts rotational motion of a ball screw into linear motion of a shearing slide drive frame; a shearing slide attached to the leading end of the shearing slide drive frame; and hydraulic cylinders attached to the shearing slide drive frame, wherein the ball screw of the converter and the hydraulic cylinders are arranged in parallel, and the ball screw is rotated to move the shearing slide vertically so that a discard is cut off by the hydraulic cylinders.

The present invention relates to a metal-box (14) comprising a metal frame (15), at least one metal wall (13) and at least one metal bottom plate (12), wherein the metal frame (15) comprises a metal profile (1), wherein the metal profile (1) comprising an elongated element (2) and a cross-section (3), wherein the cross-section (3) comprising (i) a cavity (4), and the cavity (4) is enclosed by a first flange (5), a bottom part (6) and a first side (8) of a second flange (7), and (ii) a recess (9) enclosed by a second side (10) of the second flange (7) and the bottom part (6).

The present invention relates to a metal-box (14) comprising a metal frame (15), at least one metal wall (13) and at least one metal bottom plate (12), wherein the metal frame (15) comprises a metal profile (1), wherein the metal profile (1) comprising an elongated element (2) and a cross-section (3), wherein the cross-section (3) comprising (i) a cavity (4), and the cavity (4) is enclosed by a first flange (5), a bottom part (6) and a first side (8) of a second flange (7), and (ii) a recess (9) enclosed by a second side (10) of the second flange (7) and the bottom part (6).

A process for forming extruded products using a device having a scroll face configured to apply a rotational shearing force and an axial extrusion force to the same preselected location on material wherein a combination of the rotational shearing force and the axial extrusion force upon the same location cause a portion of the material to plasticize, flow and recombine in desired configurations. This process provides for a significant number of advantages and industrial applications, including but not limited to extruding tubes used for vehicle components with 50 to 100 percent greater ductility and energy absorption over conventional extrusion technologies, while dramatically reducing manufacturing costs.

An apparatus for producing metal sheets from extruded profiles of small thickness or of hollow chamber plates of light metal, preferably of magnesium or magnesium alloys, comprises an extruder for producing an extruded profile which is open along a surface line. A separating device is provided for cutting the extruded profile to length corresponding to the length of the metal sheet to be produced, or the hollow chamber plate to be produced. A bending unit is used for deforming the extruded profile into a U-shaped profile. An expansion unit is provided for expanding the U-shaped profile into a flat metal sheet or a hollow chamber plate. A stacking unit is also provided. At least one expansion unit is arranged parallel to the extrusion line and thus the extrusion and expanding processes are decoupled from one another.

A process for forming extruded products using a device having a scroll face configured to apply a rotational shearing force and an axial extrusion force to the same preselected location on material wherein a combination of the rotational shearing force and the axial extrusion force upon the same location cause a portion of the material to plasticize, flow and recombine in desired configurations. This process provides for a significant number of advantages and industrial applications, including but not limited to extruding tubes used for vehicle components with 50 to 100 percent greater ductility and energy absorption over conventional extrusion technologies, while dramatically reducing manufacturing costs.