A method for producing an implant and the implant itself, particularly an intraluminal endoprosthesis, wherein the implant is produced from a preferably hollow cylindrical semifinished article (10), wherein the semifinished article contains magnesium or a magnesium alloy, the method comprising preparing the semifinished article (10), and shaping the semifinished article at a temperature of between 250 C. and 550 C. using a tool, which has a metallic lubricant containing gallium and/or a gallium compound on at least a part of its surface that will come into contact with the semifinished article.

A method of producing ultrafine-grained materials and a system for mass production of ultrafine-grained materials is disclosed. The system includes a die assembly with a die channel that extends from a first end to a second end. The system also includes first punch and a second punch. A lubricant is poured into a portion of the die channel to surround a workpiece that is positioned within the die channel in order to minimize the effects of friction during processing.

A method of producing ultrafine-grained materials and a system for mass production of ultrafine-grained materials is disclosed. The system includes a die assembly with a die channel that extends from a first end to a second end. The system also includes first punch and a second punch. A lubricant is poured into a portion of the die channel to surround a workpiece that is positioned within the die channel in order to minimize the effects of friction during processing.

A method is used to manufacture a drawn tube having a hollow low interior for housing an axle shaft. The method includes the steps of placing a billet into a first die assembly and pressing the billet into the first die to producing a pre-formed billet. The method also includes the steps of moving the pre-formed billet from the first die assembly to a second die assembly and pressing the pre-formed billet into the second die assembly to produce an extruded tube. The method further includes the steps of moving the extruded tube from the second die assembly to a third die assembly and pressing the extruded tube into the third die assembly to further elongate the extruded tube and decrease the thickness of the wall of the extruded tube to of from about 3 to about 18 millimeters to produce the drawn tube having the yield strength of at least 750 MPa.

The embodiments herein provide a hydrostatic backward extrusion system that utilizes hydrostatic pressure to produce products with desired cross sectional profile based on backward extrusion process. The system comprises a container, a plunger, fixed-punch, and a billet chamber. The billet material is placed inside the billet chamber. The empty space between the billet chamber and the billet material is filled with a high pressure fluid. Sealing is done at appropriate places to prevent leakage of fluid during the extrusion process. The plunger is moved down to create pressure on the fluid. Due to hydrostatic pressure, the billet material flows into the annular space between the container and the fix-punch. The design of head profile, inner and outer radius of fix-punch allows the billet material to flow smoothly into the annular and forms an extruded product.

A method for producing a weldable titanium alloy and/or composite wire. The method includes: a) forming a green object by blending particulates of titanium sponge with one or more powdered alloying additions and cold compacting the blended mixture and subjecting the blended mixture including lubricant to pressure; b) forming a work body of alloyed titanium by heating the green object in a protected atmosphere and holding the temperature for a period of at least 4 hours, and then hot working the green object at a temperature of less than 200 C. apart from the beta transition temperature of the titanium alloy and shaping the green object to obtain an elongated profile; and c) forming the welding wire by placing the elongated profile of the work body in a rolling mill having one or more rolls disposed in series.

A method for producing a weldable titanium alloy and/or composite wire. The method includes: a) forming a green object by blending particulates of titanium sponge with one or more powdered alloying additions and cold compacting the blended mixture and subjecting the blended mixture including lubricant to pressure; b) forming a work body of alloyed titanium by heating the green object in a protected atmosphere and holding the temperature for a period of at least 4 hours, and then hot working the green object at a temperature of less than 200 C. apart from the beta transition temperature of the titanium alloy and shaping the green object to obtain an elongated profile; and c) forming the welding wire by placing the elongated profile of the work body in a rolling mill having one or more rolls disposed in series.

A method of increasing the lubricity of an extrusion component, the method comprising: functionalizing a surface of a wall of an extrusion body with PDA material to form a PDA treated surface; coating the PDA treated surface with a lubricious material; and heat treating the wall of the extrusion body for a time and a temperature sufficient to cause the lubricious material to adhere to the PDA material, and for the PDA material to adhere to the wall; wherein the surface of the wall is optionally oxidized prior to the functionalizing. Also an extrusion component comprising: an extrusion body comprising an inlet face and an outlet face, the body comprising a base structure comprising an internal wall defining at least a portion of an extrusion pathway from the inlet face to the outlet face, wherein at least part of the internal wall comprises a lubricious coating that defines at least part of the extrusion pathway.

A method of increasing the lubricity of an extrusion component, the method comprising: functionalizing a surface of a wall of an extrusion body with PDA material to form a PDA treated surface; coating the PDA treated surface with a lubricious material; and heat treating the wall of the extrusion body for a time and a temperature sufficient to cause the lubricious material to adhere to the PDA material, and for the PDA material to adhere to the wall; wherein the surface of the wall is optionally oxidized prior to the functionalizing. Also an extrusion component comprising: an extrusion body comprising an inlet face and an outlet face, the body comprising a base structure comprising an internal wall defining at least a portion of an extrusion pathway from the inlet face to the outlet face, wherein at least part of the internal wall comprises a lubricious coating that defines at least part of the extrusion pathway.

The present invention provides a mold method for surface treatment of aluminum component comprising: providing straightening and rounding the aluminum component; the scraping pretreatment; the oxidation prevention and lubrication of scraping; the precise scraping of the aluminum rod. The present invention enables on-line high precision shape finishing and surface cleaning of the aluminum component which satisfies the processing requirement of providing uniformity and consistent treatment by the subsequent extrusion processing as part of the production line in order to produce high quality aluminum, aluminum alloy, aluminum bimetallic and multi-metallic composite profiles and special profiles.