Systems, devices, and methods are described for extruding materials. In certain embodiments, one or more hollow billets are loaded onto an elongate mandrel bar and transported along the mandrel bar to a rotating die. The billets are transported through fluid clamps, which engage the mandrel bar and provide cooling fluid to the mandrel bar tip, and through mandrel grips, which engage the mandrel bar and prevent the mandrel bar from rotating. One or more press-rams advance the billets through a centering insert and into the rotating die. A quench assembly is provided at an extrusion end of the extrusion press to quench the extruded material. A programmable logic controller may be provided to control, at least in part, operations of the extrusion press system.

The present invention relates to a hydraulic extrusion tool for extruding a rotor shaft for a turbomachine, and a corresponding method. The turbomachine has a structure that is fastened to the rotor shaft by a press fit. The extrusion tool has a first tool part that is configured for the purpose of being arranged on a first side of the structure, and which has a coupling mechanism that is configured for the purpose of coupling the first tool part to the structure, in such a way that the first tool part and the structure cannot move away from each other, at least in one direction along an axis of the rotor shaft; and an induction device that is configured for the purpose of heating the structure by induction in the region of the press fit.

The present invention relates to a hydraulic extrusion tool for extruding a rotor shaft for a turbomachine, and a corresponding method. The turbomachine has a structure that is fastened to the rotor shaft by a press fit. The extrusion tool has a first tool part that is configured for the purpose of being arranged on a first side of the structure, and which has a coupling mechanism that is configured for the purpose of coupling the first tool part to the structure, in such a way that the first tool part and the structure cannot move away from each other, at least in one direction along an axis of the rotor shaft; and an induction device that is configured for the purpose of heating the structure by induction in the region of the press fit.

An apparatus for producing metal sheets from extruded profiles of small thickness or of hollow chamber plates of light metal, preferably of magnesium or magnesium alloys, comprises an extruder for producing an extruded profile which is open along a surface line. A separating device is provided for cutting the extruded profile to length corresponding to the length of the metal sheet to be produced, or the hollow chamber plate to be produced. A bending unit is used for deforming the extruded profile into a U-shaped profile. An expansion unit is provided for expanding the U-shaped profile into a flat metal sheet or a hollow chamber plate. A stacking unit is also provided. At least one expansion unit is arranged parallel to the extrusion line and thus the extrusion and expanding processes are decoupled from one another.

An apparatus for producing metal sheets from extruded profiles of small thickness or of hollow chamber plates of light metal, preferably of magnesium or magnesium alloys, comprises an extruder for producing an extruded profile which is open along a surface line. A separating device is provided for cutting the extruded profile to length corresponding to the length of the metal sheet to be produced, or the hollow chamber plate to be produced. A bending unit is used for deforming the extruded profile into a U-shaped profile. An expansion unit is provided for expanding the U-shaped profile into a flat metal sheet or a hollow chamber plate. A stacking unit is also provided. At least one expansion unit is arranged parallel to the extrusion line and thus the extrusion and expanding processes are decoupled from one another.

The present disclosure provides an extrusion forming die for a cabin component. The extrusion forming die for a cabin component comprises an upper die assembly, a lower die assembly and a combined concave die. The upper die assembly comprises an extrusion punch (3), and the combined concave die comprises an M-shaped outer concave die (4) having a hollow cavity matched with the extrusion punch (3), and a W-shaped inner concave die (5) having a rotary cavity. The W-shaped inner concave die (5) is arranged in the rotary cavity of the M-shaped outer concave die (4) in a matched manner, and the rotary cavity and the hollow cavity are matched to form a rotary extrusion die cavity (18) with a W-shaped longitudinal section.

The present disclosure provides a rotary extrusion forming method for a cabin section workpiece, comprising the following steps of: first preparing a hollow truncated cone-shaped blank; heating the prepared blank to a molding temperature and holding, and preheating a female die and a male die to above the molding temperature and holding; assembling an upper die assembly on a press; applying lubricant on the female die and the male die, and placing and fixing the blank into a die cavity of the female die; starting up a rotation driving device to drive the female die to rotate on a lower die base, so that the female die drives the blank to rotate; starting up the press to make the male die move down to a machining position of the blank in the female die cavity through the upper die assembly, and machining inner side walls of the blank.

A method is used to manufacture a tube having a hollow interior for housing an axle shaft. The tube is formed in a single machine having a fixed base and a single press structure movable toward the fixed base. The single machine includes first and second die assemblies coupled to the fixed base and first and second mandrels coupled to the single press structure. The method includes the steps of placing a billet into the first die assembly, pressing the billet into the first die assembly with the first mandrel to producing a pre-formed billet, and moving the pre-formed billet from the first die assembly to the second die assembly. THE method further includes the steps of pressing the pre-formed billet into the second die assembly with the second mandrel to elongate the pre-formed billet and form a hollow interior therein to produce an extruded tube.

A method is used to manufacture a tube having a hollow interior for housing an axle shaft. The tube is formed in a single machine having a fixed base and a single press structure movable toward the fixed base. The single machine includes first and second die assemblies coupled to the fixed base and first and second mandrels coupled to the single press structure. The method includes the steps of placing a billet into the first die assembly, pressing the billet into the first die assembly with the first mandrel to producing a pre-formed billet, and moving the pre-formed billet from the first die assembly to the second die assembly. THE method further includes the steps of pressing the pre-formed billet into the second die assembly with the second mandrel to elongate the pre-formed billet and form a hollow interior therein to produce an extruded tube.

A method is used to manufacture an article using a machine having a fixed base and a press structure movable toward the fixed base. The machine also includes a die assembly and a container both coupled to the fixed base. The machine further includes a mandrel assembly comprising a rotatable platform coupled to the press structure and having a first platform mandrel aligned with the die assembly and a second platform mandrel aligned with the container. The method includes the steps of placing a first starting component into the die assembly, pressing the first starting component to form the article, moving the second platform mandrel into the container simultaneously with the step of pressing the first starting component, and rotating the rotatable platform to align the second platform mandrel with the die assembly and to align the first platform mandrel with the container.