A method and system for flanging a metal part is provided to improve the final dimensions of the part to a desired shape. Residual stresses from flanging operations can distort a final shape of the metal part. This disclosure provides an initial flanging step in which metal gainers are formed into the metal during a first flanging step. The metal gainers provide an increased amount of metal at select regions. Then, during a next flanging step, the metal gainers are smoothened or removed during that flanging step while the metal is additionally bent. The metal gainers help combat the residual stresses and allow the flange to better take the desired shape.

A method for preparing a graphene/copper composite deformed copper-chromium-zirconium alloy layered strip is provided. The method includes: obtaining a deformed copper-chromium-zirconium alloy strip by performing a solid solution treatment on a bulk copper-chromium-zirconium alloy, and performing a room temperature equal channel extrusion and a low temperature rolling on the bulk copper-chromium-zirconium alloy after the solid solution; obtaining a graphene/copper composite deformed copper-chromium-zirconium alloy strip by preparing a graphene/copper composite deposition liquid and performing a surface electrodeposition treatment on the deformed copper-chromium-zirconium alloy strip; obtaining the graphene/copper composite deformed copper-chromium-zirconium alloy layered strip with a rolling deformation of 65%-95% by stacking the graphene/copper composite deformed copper-chromium-zirconium alloy strips for 3-7 layers, and then performing a cold rolling, a single rolling deformation being 5%-10%; and performing a vacuum aging on the graphene/copper composite deformed copper-chromium-zirconium alloy layered strip.

A method for producing metal sheets from strand-shaped profiles having a low thickness made of magnesium or magnesium alloys, wherein an open or a closed extruded profile is produced in a preceding method step, wherein the extruded profile exiting the extrusion die of an extrusion press is shaped to form a planar metal sheet by the contactless action of electromagnetic forces.

A method for producing metal sheets from strand-shaped profiles having a low thickness made of magnesium or magnesium alloys, wherein an open or a closed extruded profile is produced in a preceding method step, wherein the extruded profile exiting the extrusion die of an extrusion press is shaped to form a planar metal sheet by the contactless action of electromagnetic forces.

The present invention relates to a method for manufacturing a component of austenitic TWIP or TRIP/TWIP steel. A flat product (1) is deformed by achieving at least one indentation (16) on at least one surface of the flat product (1) in order to have in the deformed product (5) areas of a high strength steel embedded in a matrix of a ductile material. The invention also relates to the use of the component where areas of a high strength steel embedded in a matrix of a ductile material are required in the same component.

Systems and methods of threading a metal substrate on a rolling mill include receiving a coil of the metal substrate. The method also includes uncoiling the metal substrate from the coil while the coil and guiding the metal substrate to a work stand of the rolling mill with a threading system.

Systems and methods of non-contact tensioning of a metal strip during metal processing include passing the metal strip adjacent a magnetic rotor. The magnetic rotor is spaced apart from the metal strip by a first distance. The systems and methods also include tensioning the metal strip through the magnetic rotor by rotating the magnetic rotor. Rotating the magnetic rotor induces a magnetic field into the metal strip such that the metal strip is tensioned in an upstream direction or a downstream direction. In other aspects, rotating the magnetic rotor induces a magnetic field into the metal strip such that a force normal to a surface of the metal strip is applied to the metal strip.

Systems and methods of hot forming a metal blank include receiving the metal blank at a heater and positioning the blank adjacent a magnetic rotor of the heater. The systems and methods also include heating the metal blank through the magnetic rotor by rotating the magnetic rotor. Rotating the magnetic rotor induces a magnetic field into the metal blank such that the metal blank is heated.

Systems and methods of pre-ageing of a metal strip during metal processing include passing the metal strip adjacent a magnetic rotor of a reheater. The systems and methods also include heating the metal strip through the magnetic rotor by rotating the magnetic rotor. Rotating the magnetic rotor induces a magnetic field into the metal strip such that the metal strip is heated.

A compact heat treatment line can include a short heating zone capable of rapidly bringing a metal strip to a suitable solutionizing temperature through the use of magnetic rotors, such as permanent magnet magnetic rotors. A fast and efficient soaking zone can be achieved as well, such as through the use of magnetic rotors to levitate the metal strip within a gas-filled chamber. Magnetic rotors can further levitate the metal strip through a quenching zone, and can optionally reheat the metal strip prior to final coiling. Magnetic rotors used to heat and/or levitate the metal strip can also provide tension control, can facilitate initial threading of the metal strip, and can cure coatings and/or promote uniformity of coatings/lubricants applied to the metal strip without overheating. Such a heat treatment line can provide continuous annealing and solution heat treating in a much more compacted space than traditional processing lines.