Systems and methods for bending a material to a target resultant bending parameter using a bend forming tool are disclosed. The systems and methods receive values for parameters of properties of the material and of a bending process to be performed by the bend forming tool, creating or retrieving a calibration curve relating input bending parameter and resultant bending parameter based on the values from a database of calibration curves, determining a first springback compensated input bending parameter based on the target resultant bending parameter using the calibration curve, inputting the first springback compensated input bending parameter to the bend forming tool, and in a first step of bending the material, bending the material to the first springback compensated input bending parameter by applying the bending process using the bend forming tool.

A method for roll-forming a tubular member is provided. The method includes providing a roll-forming machine having a pair of rollers and a forming roller adjacent the pair of rollers. Further, cutting a strip of sheet metal to form a segment having free leading and trailing ends extending between a predetermined length; feeding the segment between the pair rollers; calculating the thickness of the segment via feedback from the pair of rollers; automatically adjusting the position of the forming roller in response to the determined thickness of the segment; advancing the segment between the pair of rollers and against the forming roller to form an annulus; and forming a weld joint between the free ends.

A display device for punching and/or pressing machines. The display device can be constructed to be modular and of compact size so as to be positioned as desired on new and existing machine designs. The display device is formed with displays, which are configurable to provide a plurality of qualitative and quantitative information. The display device can be configured to be function with consoles of punching and pressing machines so as to be one or more of a supplemental device, an interfacing device, and an interactive device.

A device for regulating a residual stress is comprised of: input means; a residual stress database; a process condition database; first searching means for searching a residual stress (0) from the residual stress database; a calculator for calculating a first bending moment (Mrs) in a ridge line originated from the residual stress, and a second bending moment (Mz) in the ridge line originated from bending to obtain a total bending moment (MrsMz) and calculating a camber curvature (z) of the workpiece originated from the total bending moment (MrsMz); comparing a difference (|zz0|) between the camber curvature (z) and a target value (z0) with a tolerable value (); second searching means for searching a process condition satisfying a tolerable condition (|zz0|) from the process condition database when (|zz0|>); and regulating means for regulating a residual stress.

A combination machine for folding and die bending a workpiece includes a lower tool holder configured to releasably receive at least one lower bending tool; an upper tool holder configured to releasably receive at least one upper bending tool and which can be advanced in a straight line in an advancing direction toward the lower tool holder; a pivotable tool holder configured to releasably receive at least one bending tool to be pivoted and which can be pivoted relative to the lower tool holder about a pivot axis running perpendicular to the advancing direction of the upper tool holder; and a machine body on which the upper tool holder is arranged. The machine body is configured to absorb bending forces occurring in the advancing direction of the upper tool holder and bending forces occurring during pivoting of the pivotable tool holder depending on the progress of the bending process.

Bending machine with a machine bed including a workpiece table with a workpiece support surface and an upper tool which is linearly movable mounted to the machine bed along a movement axis and which has a bottom edge arranged adjacent to the workpiece support surface. The lower edge and the movement axis define a movement plane which separates a handling space from a workpiece receiving space, in which a first optical safety device is arranged in the handling space and a second optical safety device is arranged in the workpiece receiving space, and with a safety controller to process sensor signals from the optical safety devices and for switching off a drive associated with the upper tool. The safety controller provides a first operating mode, in which only the first sensor signals are processed, and a second operating mode, in which only the second sensor signals are processed.

A device for manufacturing a metal wheel (1) from a pre-form, with stretching rolls (3) engaging on the rim region of the pre-form, by means of which rolls a rim (1.1) is end-formed which, for forming a rim flange (1.7). Freely rotatable rolls (4) are arranged underneath the stretching rolls (3) and cooperate with them. A method for manufacturing a metal wheel (1) from a pre-form, the pre-form of the metal wheel (1) to be manufactured is placed on a clamping mandrel (2) and is caused to rotate, stretching rolls (3) engage an axially outer side of a rotation-symmetrical jacket of the pre-form with the exertion of radial pressure, and move along the jacket wall of the pre-form with compression and stretching of the jacket wall to form a rim (1.1) with a main movement component parallel with the axis of rotation (2.1) of the pre-form.

A method for determining the wear properties of coated flat products such as galvannealed flat steel products is provided herein. In order to be able to achieve better comparability of the determined wear properties of different flat products at least one bending parameter for the bending of the particular flat product by a bending device is selected in accordance with defined criteria on the basis of information regarding the thickness and/or the strength of the particular flat products to be bent. The flat products are bent in the bending device in accordance with the selected bending parameters, wear thus being produced. The wear properties are analysed in a predetermined manner on the basis of the wear of the particular flat products.

A press brake includes a first guide rail on one side, a second guide rail on another side, an ATC device and a first measurement portion movable on the first guide rail, and a second measurement portion movable on the second guide rail. The first and second measurement portions measure a bent angle of a workpiece. The second guide rail is different from the first guide rail in their cross-sectional shapes. The first measurement portion includes a main unit having a sensor, and a first coupling portion coupling the main unit with the first guide rail. The second measurement portion includes the main unit, and a second coupling portion different from the first coupling portion coupling the main unit with the second guide rail. The ATC device and the measurement portions can be made coexistent and the main units of the measurement portions can be made identical to each other.

The disclosure relates to a method for material processing of a two-dimensional sheet like material. The method comprises: obtaining information related to a desired design of a three dimensional object; obtaining information related to material characteristics of the sheet like material; defining a primary surface and a secondary surface of the desired design; and defining a geometrical relationship between said primary surface and secondary surface, wherein the secondary surface is a reflection of the primary surface in a two dimensional plane, and wherein when said primary surface is concave said secondary surface is convex, or when said primary surface is convex said secondary surface is concave; and providing a digital instruction for a fully developed spreading and subsequent folding of a two dimensional sheet into the obtained desired design, wherein said digital instruction is based on the defined primary and secondary surfaces, respectively, and said obtained material characteristics.