A long formed article made of one steel sheet includes a top sheet portion extending in a longitudinal direction, a standing wall portion extending downward from each of both edges of the top sheet portion in a width direction, and a protrusion portion formed in a portion of the top sheet portion in the longitudinal direction by overlapping a portion extending toward an outside from each of both ends of the top sheet portion in the width direction and a portion extending toward the outside from an upper end of the standing wall portion, in a non-protrusion region, a recessed part extending in the longitudinal direction is formed in the top sheet portion, and a total value α of inner surface peripheral lengths of the top sheet portion and the standing wall portion in a cross section of the formed article perpendicular to the longitudinal direction in a protrusion region and a total value β of inner surface peripheral lengths of the top sheet portion, the standing wall portion, and the recessed part in the cross section of the formed article perpendicular to the longitudinal direction in the non-protrusion region satisfy 1.01≤β/α≤1.50.

A structure to apply flexing to an object to test resilience to being bent has a first portion and a second portion. The structure includes a base, a rotating member, a pressing plate, and an adjusting assembly. The base defines first and second receiving grooves, and the second receiving groove receives the first portion. The rotating member on the base is partially received in the first receiving groove. An abutting surface of the rotating member is recessed to form a third receiving groove which receives the second portion. The pressing plate on the base presses against the first portion. The adjusting assembly controls the rotating member to rotate towards the base about a desired angle, thereby causing the second portion to be bent with respect to the first portion.

A structure to apply flexing to an object to test resilience to being bent has a first portion and a second portion. The structure includes a base, a rotating member, a pressing plate, and an adjusting assembly. The base defines first and second receiving grooves, and the second receiving groove receives the first portion. The rotating member on the base is partially received in the first receiving groove. An abutting surface of the rotating member is recessed to form a third receiving groove which receives the second portion. The pressing plate on the base presses against the first portion. The adjusting assembly controls the rotating member to rotate towards the base about a desired angle, thereby causing the second portion to be bent with respect to the first portion.

Provided is a press-formed article manufacturing method including pressing a blank with the first pressing apparatus to form a first intermediate formed article having a pair of bent portions bent to one side in the plate thickness direction and having a spacing between the bent portions narrower than the width of the top plate and equal to or more than the width of the top portion of the convex portion, and moving the second die relative to the second punch side punch with respect to the die pad and the second punch and forming a second intermediate formed article in a state where a portion between the bent portions is sandwiched between the die pad and the convex portion, with one side of the first intermediate formed article in the plate thickness direction as the convex portion side of the second pressing apparatus.

To reduce warping of vertical wall portions without causing buckling during pressing. Press-forming into a hat cross-sectional shape having one linear vertical wall portion and the other curved vertical wall portion and not having a flange portion is performed. A punch and a pad sandwiching a top sheet portion therebetween, bending blades for bend-forming the vertical wall portions, and stoppers facing the bending blades are provided. The punch is supported by a first cushion component. The bending blades each have an upper die component and a lower die component disposed facing each other in the press direction with an interval (D) equal to a set compression amount in the range of 2% or more and 6% or less of the heights of the vertical wall portions and a second cushion component interposed between the upper die component and the lower die component, maintaining the interval (D), and contractible in the press direction. The cushion pressure of the second cushion component is lower than the cushion pressure of the first cushion component and has such cushion pressure that the second cushion component does not contract during the bend-forming of the vertical wall portions.

The present disclosure provides a method for air bending a plate of material such as steel which is characterised by having two bending steps, wherein the bending punch in the second bending step has a smaller radius and/or the die width used in the second bending step is smaller than the die width used in the first bending step. The method of the disclosure can achieve a significant improvement in the bendability of materials, particularly high strength steels. The disclosure also provides new bending apparatus that are specifically adapted to carrying out the method of the disclosure, including a nested double die having a second narrower die residing below and within the first die, and an adjustable die having a height adjustment means (either in the support, bending punch or both) capable of accommodating movement of the material during the adjustment to form the second die width.

The present disclosure provides a method for air bending a plate of material such as steel which is characterised by having two bending steps, wherein the bending punch in the second bending step has a smaller radius and/or the die width used in the second bending step is smaller than the die width used in the first bending step. The method of the disclosure can achieve a significant improvement in the bendability of materials, particularly high strength steels. The disclosure also provides new bending apparatus that are specifically adapted to carrying out the method of the disclosure, including a nested double die having a second narrower die residing below and within the first die, and an adjustable die having a height adjustment means (either in the support, bending punch or both) capable of accommodating movement of the material during the adjustment to form the second die width.

An object of the present invention is to provide a bending die that has a simple configuration and is capable of bending a rod-shaped body in a three-dimensional XYZ direction quickly and reliably, the bending die comprising a pair of forming dies clamped in a Z direction, wherein the forming dies have, respectively, rod-shaped body-forming recess portions, and rod-shaped body guide portions for guiding a rod-shaped body to the rod-shaped body-forming recess portions, the rod-shaped body-forming recess portions are each formed into a shape with a semicircular cross section that defines, between the forming dies when clamping the forming dies, a long, cylindrical cavity for forming the rod-shaped body bent in a three-dimensional XYZ direction, and the rod-shaped body guide portions are each formed into a V-shape that spreads outward from both sides of each of the rod-shaped body-forming recess portions having a semicircular cross section.

An object of the present invention is to provide a bending die that has a simple configuration and is capable of bending a rod-shaped body in a three-dimensional XYZ direction quickly and reliably, the bending die comprising a pair of forming dies clamped in a Z direction, wherein the forming dies have, respectively, rod-shaped body-forming recess portions, and rod-shaped body guide portions for guiding a rod-shaped body to the rod-shaped body-forming recess portions, the rod-shaped body-forming recess portions are each formed into a shape with a semicircular cross section that defines, between the forming dies when clamping the forming dies, a long, cylindrical cavity for forming the rod-shaped body bent in a three-dimensional XYZ direction, and the rod-shaped body guide portions are each formed into a V-shape that spreads outward from both sides of each of the rod-shaped body-forming recess portions having a semicircular cross section.

A process for manufacturing a metal part (10), is described said part extending in a first direction (Y) and having a section comprising a central member (14) and at least a first side member (16) extending in a second direction. The process comprises the following steps: supply of a metal blank (30); removing material from the blank so as to form an intermediate part (32) comprising the central member (14), a junction zone (12) and at least first (116) and second (118) intermediate side members, with a space (34) between the first and second intermediate side members; and hot forming (104) the intermediate part, including spreading the first and second intermediate side members apart by inserting a first punch (212) between said members.