Apparatus, systems, methods, and articles of manufacture are disclosed herein that flexibly form variable component geometries in a roll-forming process. An example roll-forming apparatus includes a forming unit to move along a stationary component to form a cross-section in the component, a first roll operatively coupled to the forming unit to engage the component, and a second roll operatively coupled to the forming unit to set a forming angle for movement along the component, the component formed between the first roll and the second roll.

Apparatus, systems, methods, and articles of manufacture are disclosed herein that flexibly form variable component geometries in a roll-forming process. An example roll-forming apparatus includes a forming unit to move along a stationary component to form a cross-section in the component, a first roll operatively coupled to the forming unit to engage the component, and a second roll operatively coupled to the forming unit to set a forming angle for movement along the component, the component formed between the first roll and the second roll.

The aim of the present invention is to provide a processing device and a processing method, with which it is possible to improve processing accuracy. A processing device processes a work piece which integrally includes a plate-shaped first curved-surface section and a plate-shaped planar-surface section that extends from the edge of the first curved-surface section in a bending manner. Furthermore, the processing device includes a first clamp device which includes a contact part that makes contact with the first curved-surface section, and a pressing part that presses the first curved-surface section in the direction of the contact part, and which restricts movement of the first curved-surface section in the plate thickness direction; a second clamp device which is movable in the plate thickness direction of the planar-surface section and supports the planar-surface section; and a machining device which machines the first curved-surface section.

The aim of the present invention is to provide a processing device and a processing method, with which it is possible to improve processing accuracy. A processing device processes a work piece which integrally includes a plate-shaped first curved-surface section and a plate-shaped planar-surface section that extends from the edge of the first curved-surface section in a bending manner. Furthermore, the processing device includes a first clamp device which includes a contact part that makes contact with the first curved-surface section, and a pressing part that presses the first curved-surface section in the direction of the contact part, and which restricts movement of the first curved-surface section in the plate thickness direction; a second clamp device which is movable in the plate thickness direction of the planar-surface section and supports the planar-surface section; and a machining device which machines the first curved-surface section.

A roll stamping apparatus includes sets of rollers rotating while facing each other so as to press opposite surfaces of a material which is continuously supplied to move between the rollers; and molding portions having a stamping structure applied to outer surfaces of the sets of rollers so as to mold the material, wherein a plurality of sets of rollers are disposed in a movement direction of the material, the molding portions of the sets of rollers are formed to sequentially change a cross section of the material in the movement direction of the material, wherein at least one of the sets of rollers before a final set of rollers through which the material finally passes is a set of over-molding rollers having molding portions of which a length in a circumferential direction is longer than a length of the molding portions of the final set of rollers.

A roll stamping apparatus includes sets of rollers rotating while facing each other so as to press opposite surfaces of a material which is continuously supplied to move between the rollers; and molding portions having a stamping structure applied to outer surfaces of the sets of rollers so as to mold the material, wherein a plurality of sets of rollers are disposed in a movement direction of the material, the molding portions of the sets of rollers are formed to sequentially change a cross section of the material in the movement direction of the material, wherein at least one of the sets of rollers before a final set of rollers through which the material finally passes is a set of over-molding rollers having molding portions of which a length in a circumferential direction is longer than a length of the molding portions of the final set of rollers.

A roller tool for a machine tool for the linear forming of a metal sheet comprises a housing, a tool head which for reversibly interacting with a ram of the machine tool is mounted so as to be rotatable relative to the housing about a tool longitudinal axis, having an impact face for transmitting a contact pressure force that is oriented so as to be parallel to the tool longitudinal axis from the ram to the tool head, and a rotary engagement for transmitting a rotating movement about the tool longitudinal axis from the ram to the tool head, and a roller installation for interacting with the metal sheet, having at least one roller body that is capable of being rotatingly driven by way of the tool head.

A roller tool for a machine tool for the linear forming of a metal sheet comprises a housing, a tool head which for reversibly interacting with a ram of the machine tool is mounted so as to be rotatable relative to the housing about a tool longitudinal axis, having an impact face for transmitting a contact pressure force that is oriented so as to be parallel to the tool longitudinal axis from the ram to the tool head, and a rotary engagement for transmitting a rotating movement about the tool longitudinal axis from the ram to the tool head, and a roller installation for interacting with the metal sheet, having at least one roller body that is capable of being rotatingly driven by way of the tool head.

First drive roller and second drive roller are coplanar and adjustable about an axis to increase or decrease the distance between the same to accommodate varying thicknesses in material. A first shaping roller and a second shaping roller that are also coplanar are provided with ends tiltable on an axis with respect to each other. While the first drive roller and the second drive roller remain parallel with respect to each other, the first shaping roller and the second shaping roller are not constrained in a parallel orientation, but rather can tilt with respect to each other to form sheet metal with complex shapes.

A device for guiding and directing a metal sheet in a bending machine to form continuously a conical structure, in particular a frustoconical structure, comprises: resting and contrasting arrangement extending along a closed path, and suitable for restingly receiving a longitudinal edge of the metal sheet and contrasting a movement of the edge in a direction that is transverse to a preset advancement trajectory of the metal sheet; a supporting body for the resting and contrasting arrangement, having at least one oblong lateral portion that is suitable for facing the edge and configured for conforming the resting and contrasting arrangement to the longitudinal profile of the edge so as to obtain an extended zone of contact with said edge and impose resting and contrasting pressure distributed along the edge; the resting and contrasting arrangement is movable around the supporting body along the closed path to accompany the edge of the metal sheet by a distributed contact devoid of relative sliding and rolling, so as to impose on the metal sheet the advancement along the desired advancement trajectory to and through the bending machine. The corresponding method is also provided.