A tool for bending an elongated workpiece includes a shaft having a first shaft portion and a second shaft portion, and a coupling assembly coupling the first shaft portion and the second shaft portion. The coupling assembly has a locked configuration in which the coupling assembly inhibits movement of the first shaft portion relative to the second shaft portion and an unlocked configuration in which the coupling assembly permits movement of the first shaft portion relative to the second shaft portion. The tool also includes a shoe coupled to the second shaft portion. The shoe has a curved bottom portion and a hook configured to hold the workpiece against the curved bottom portion. The curved bottom portion is engageable with the workpiece to bend the workpiece.

A tool for bending an elongated workpiece includes a shaft having a first shaft portion and a second shaft portion, and a coupling assembly coupling the first shaft portion and the second shaft portion. The coupling assembly has a locked configuration in which the coupling assembly inhibits movement of the first shaft portion relative to the second shaft portion and an unlocked configuration in which the coupling assembly permits movement of the first shaft portion relative to the second shaft portion. The tool also includes a shoe coupled to the second shaft portion. The shoe has a curved bottom portion and a hook configured to hold the workpiece against the curved bottom portion. The curved bottom portion is engageable with the workpiece to bend the workpiece.

A compact, lightweight, portable tubing bender configured to enable one-handed operation. The tubing bender includes a portable housing including a handle portion, a bender shoe operably coupled to the portable housing, the bender shoe defining an arcuate channel configured to restrain a length of tubing along a prescribed arc during bending operations, a guide gear fixedly coupled to the bender shoe, and a guide frame pivotably coupled to the bender shoe, the guide frame including a motor, a driven gear and a guide member, the motor configured to drive the driven gear along the guide gear to pivot the guide frame relative to the bender shoe, so as to move the guide member during bending operations to guide the length of tubing along the arcuate channel of the bender shoe.

A bending unit for bending a bend of a wave winding for a coil winding of an electric machine, having a first holding element for holding a first segment of a wire to be bent, a second holding element for holding a second segment of the wire to be bent and at least one bending mold for bending a transition region of the wire between the first segment and the second segment. The first and the second holding elements are in engagement with each other via at least one mechanical control cam to control a relative pivoting and a relative displacement of the first and the second holding element. Furthermore, a bending device having a plurality of such bending units, a wave winding production apparatus having a plurality of bending units which are synchronized via control cams, and a bending method and a wave winding production method are described.

A bending unit for bending a bend of a wave winding for a coil winding of an electric machine, having a first holding element for holding a first segment of a wire to be bent, a second holding element for holding a second segment of the wire to be bent and at least one bending mold for bending a transition region of the wire between the first segment and the second segment. The first and the second holding elements are in engagement with each other via at least one mechanical control cam to control a relative pivoting and a relative displacement of the first and the second holding element. Furthermore, a bending device having a plurality of such bending units, a wave winding production apparatus having a plurality of bending units which are synchronized via control cams, and a bending method and a wave winding production method are described.

A battery box for electric or hybrid motor vehicles, comprising a peripheral frame which has a generally convex polygonal shape, a bottom part and a top cover; the bottom part being joined to a lower surface of the peripheral frame, said peripheral frame comprising at least an aluminum extruded element, bent in a single direction in at least a position along the extrusion longitudinal direction according an angle wherein said bent aluminum extruded element at the said position presents at least two different inner radii of curvatures.

A hand-held conduit bending tool includes an elongated handle and a bender head disposed on the handle. The bender head comprising a body portion having at least one curved channel therein. In an embodiment, the channel is elliptical in cross-section. A handle mount is at a rear end of the body portion and rearward of the hook portion and a foot pedal is formed. In some embodiments, two channels are provided to accommodate two differently sized conduits. Markings are provided to enable use of the tool in a head-down position and in a head-up position.

An object of the present invention is to provide a bending die that has a simple configuration and is capable of bending a rod-shaped body in a three-dimensional XYZ direction quickly and reliably, the bending die comprising a pair of forming dies clamped in a Z direction, wherein the forming dies have, respectively, rod-shaped body-forming recess portions, and rod-shaped body guide portions for guiding a rod-shaped body to the rod-shaped body-forming recess portions, the rod-shaped body-forming recess portions are each formed into a shape with a semicircular cross section that defines, between the forming dies when clamping the forming dies, a long, cylindrical cavity for forming the rod-shaped body bent in a three-dimensional XYZ direction, and the rod-shaped body guide portions are each formed into a V-shape that spreads outward from both sides of each of the rod-shaped body-forming recess portions having a semicircular cross section.

An object of the present invention is to provide a bending die that has a simple configuration and is capable of bending a rod-shaped body in a three-dimensional XYZ direction quickly and reliably, the bending die comprising a pair of forming dies clamped in a Z direction, wherein the forming dies have, respectively, rod-shaped body-forming recess portions, and rod-shaped body guide portions for guiding a rod-shaped body to the rod-shaped body-forming recess portions, the rod-shaped body-forming recess portions are each formed into a shape with a semicircular cross section that defines, between the forming dies when clamping the forming dies, a long, cylindrical cavity for forming the rod-shaped body bent in a three-dimensional XYZ direction, and the rod-shaped body guide portions are each formed into a V-shape that spreads outward from both sides of each of the rod-shaped body-forming recess portions having a semicircular cross section.

A free-bending forming apparatus for a tubular component using differential temperatures and a method thereof are disclosed. The apparatus includes an isothermal heating device and a heating device for the differential temperatures. The isothermal heating device is configured to preheat an inside and an outside of a bending section of the tubular component to a predetermined temperature to form a preheated bending section before bending and forming. The heating device for the differential temperatures is configured to heat the inside and the outside of the preheated bending section of the tubular component respectively to different temperatures, and the temperature at the outside is higher than that at the inside. The heating device for the differential temperatures is provided between a pressing device and a guiding mechanism, and the isothermal heating device is provided between the pressing device and the heating device for the differential temperatures.