A method for obtaining a three-dimensional curve in a tubular product starting from a tube extending along a rectilinear longitudinal axis includes performing, by a first bending device, a first bending operation on a bending plane passing through the rectilinear longitudinal axis (x), so that the tube leaving the first bending device has a curved portion lying on the plane of curvature, and performing on the tube leaving the first bending device, by a second bending device, a second bending operation, so that the curved portion of the tube at the output of the second bending device has a first tangent and a second tangent (t1, t2) at its opposite ends lying on a cylindrical surface having generatrices orthogonal to two planes (A1, A2) respectively containing the first and second tangents (t1, t2). A method for manufacturing complex-curvature tubular products is also provided.

A bending device for forming a product from a workpiece includes a shaft driven to rotate by a motor, an actuator including an extendable end configured to secure a portion of the workpiece, and a die coupled to the shaft and driven about an axis. The die includes a peripheral portion including a channel configured to receive the workpiece. The channel includes a first end and a second end offset from the first end in a direction parallel to the axis. Rotation of the die about the axis causes the workpiece to bend along the channel.

The application of the 3D cameras during the profile bending process on the bending machine with three and four rollers provides controlled management, regulation of control as well as correction of the bending process, where the application of the 3D cameras (1) and (2) provides a three-dimensional view of the bending process and each point of interest on the machine (3) and on the profile (4) is defined dimensionally and in space. Utilizing the 3D cameras (1) and (2) during the bending process the profile (4) is detected, thus implementing a feedback loop between the computer (7) controlling the bending process and the profile (4) bent on the machine (3). The feedback loop created with the application of the 3D cameras (1) and (2) provides information regarding the profile (4) bending process on the machine (3) and based on this information the computer (7) is able to manage, regulate and correct initiated profile (4) bending process in order to receive desired output at the end of the bending process, that is, the profile (4) bent to the pre-determined angle, radius or diameter.

The application of the 3D cameras during the profile bending process on the bending machine with three and four rollers provides controlled management, regulation of control as well as correction of the bending process, where the application of the 3D cameras (1) and (2) provides a three-dimensional view of the bending process and each point of interest on the machine (3) and on the profile (4) is defined dimensionally and in space. Utilizing the 3D cameras (1) and (2) during the bending process the profile (4) is detected, thus implementing a feedback loop between the computer (7) controlling the bending process and the profile (4) bent on the machine (3). The feedback loop created with the application of the 3D cameras (1) and (2) provides information regarding the profile (4) bending process on the machine (3) and based on this information the computer (7) is able to manage, regulate and correct initiated profile (4) bending process in order to receive desired output at the end of the bending process, that is, the profile (4) bent to the pre-determined angle, radius or diameter.

A forming unit for a profiling machine line, comprising: a plurality of lower rollers (11,12,13) shaped with outer surfaces that envelop, on at least a transversal section plane, a lower curve (P1); a plurality of upper rollers (21,22,23,24,25) profiled with outer surfaces that envelop, on the transversal section plane, an upper curve (P2) substantially parallel to the lower curve (P1).

The present invention discloses a method for ultra-low temperature forming an ultra-thin curved part of a high-strength aluminum alloy. The method includes the following steps: step 1: selecting a cladding with a suitable thickness according to a wrinkle limit of a sheet; step 2: stacking the sheet and the cladding, then putting into a die, and closing a blank holder; step 3: filling a cavity of a female die with an ultra-low temperature medium to cool the sheet to below −160° C.; step 4: applying a set blank holding force by the blank holder, and enabling a male die to go down to form a thin-walled curved part; and step 5: opening the die and taking out the formed thin-walled curved part. The present invention utilizes the favorable formability of the high-strength aluminum alloy at the ultra-low temperature and the instability resistance of the thick sheet.

Apparatus for bending a coiled tubing, the apparatus having a head portion for lateral insertion in a side opening in a wall of a well, the head portion defining a bending path for bending the coiled tubing during feeding thereof through the head portion, and the head portion having a coiled tubing straightener for straightening the coiled tubing during feeding. The coiled tubing straightener is retractable so that it can adopt a retracted position, for lateral insertion of the head portion into the side opening of the well wall. The head portion has, when the straightener is in the retracted position, a profile as viewed in the direction of lateral insertion, and the straightener being extendable for operation to straighten the coiled tubing to an extended position at least partly outside of the profile of the head portion.

A roll bender apparatus is disclosed for bending a work piece, the apparatus including a base, a bending roller rotatably disposed on the base, a first guide roller rotatably disposed on base. and a second guide roller rotatably disposed on the base. A first work piece guide assembly is movable about the first guide roller and a second work piece guide assembly movable about the second guide roller. The first and second work piece guide assemblies are oriented to receive the work piece, and the first and second work piece guide assemblies are configured to move about the first and second guide rollers respectively in response to the work piece being bent as the work piece is advanced between the bending roller and the first and second guide rollers.

A method for manufacturing a bent member, the method includes feeding an elongated steel material in a longitudinal direction with one end portion of the steel material as a head, performing high-frequency induction heating to one portion of the steel material in the longitudinal direction by being supplied high-frequency power to form a high-temperature portion, bending the steel material by applying a bending moment in an arbitrary direction to the high-temperature portion to form a bent portion, and injecting a cooling medium to the bent portion to cool the bent portion. The bending includes forming the bent portion having a ratio R/W which is equal to or lower than a predetermined value, where the ratio R/W is a ratio obtained by dividing a bending radius R [mm] of the bent portion on a centroid line of the steel material by a dimension W [mm] in a bend direction in a cross-section of the steel material orthogonal to the centroid line, slowing down a feeding speed of the steel material less than V1, where the V1 is the feeding speed of the steel material while forming the bent portion having the ratio R/W which is more than the predetermined value, and reducing the high-frequency power supplied while forming the high-temperature portion less than Q1, where the Q1 is the high-frequency power supplied while forming the bent portion having the ratio R/W which is more than the predetermined value.

A method for manufacturing a bent member, the method includes feeding an elongated steel material in a longitudinal direction with one end portion of the steel material as a head, performing high-frequency induction heating to one portion of the steel material in the longitudinal direction by being supplied high-frequency power to form a high-temperature portion, bending the steel material by applying a bending moment in an arbitrary direction to the high-temperature portion to form a bent portion, and injecting a cooling medium to the bent portion to cool the bent portion. The bending includes forming the bent portion having a ratio R/W which is equal to or lower than a predetermined value, where the ratio R/W is a ratio obtained by dividing a bending radius R [mm] of the bent portion on a centroid line of the steel material by a dimension W [mm] in a bend direction in a cross-section of the steel material orthogonal to the centroid line, slowing down a feeding speed of the steel material less than V1, where the V1 is the feeding speed of the steel material while forming the bent portion having the ratio R/W which is more than the predetermined value, and reducing the high-frequency power supplied while forming the high-temperature portion less than Q1, where the Q1 is the high-frequency power supplied while forming the bent portion having the ratio R/W which is more than the predetermined value.