A manufacturing method for a bent member of the present invention includes a holding step of holding one end portion of a long steel material having an opening end in a longitudinal direction by a chuck, a feeding step of feeding the steel material in the longitudinal direction with the one end portion as a head after the holding step, a heating step of performing high-frequency induction heating on a portion of the steel material in the longitudinal direction to form a heated portion, a bending step of moving the chuck in a three-dimensional direction to apply a bending moment to the heated portion, and a cooling step of injecting a cooling medium to the heated portion to cool the heated portion after the bending step. When the heating step is started, the chuck is cooled by the cooling medium in a state where a heating amount applied to the one end portion when the heated portion is formed on the one end portion is greater than that of an upstream side adjacent portion adjacent to the upstream side of the one end portion as seen along a feeding direction of the steel material.

A bending apparatus in one aspect of the present disclosure comprises a robot, a chuck mechanism, and a plurality of bending mechanisms. The plurality of bending mechanisms are each provided as a separate component from the robot and the chuck mechanism, and are arranged in a space reachable by a workpiece held by the chuck mechanism.

A bending apparatus in one aspect of the present disclosure comprises a robot, a chuck mechanism, and a plurality of bending mechanisms. The plurality of bending mechanisms are each provided as a separate component from the robot and the chuck mechanism, and are arranged in a space reachable by a workpiece held by the chuck mechanism.

Systems providing robotic bending used to bend a surgical rod are disclosed. Such systems may include a processor and memory coupled with the processor. The memory includes computer readable program code so that when the computer readable program code is executed by the processor, the processor performs operations including providing a set of transformation points corresponding to respective attachment implants, generating a bend plan for the surgical rod based on the set of transformation points, and generating an image output to render the set of transformation points and the bend plan on a display. Related methods and computer program products are also discussed.

Robotic rod benders are disclosed including a motor housing and a mechanical housing coupled with the motor housing. The motor housing may include first and second rod feeding/rotating motors, a brake motor, a bending motor, first and second rod feeding/rotating transmission inputs, a brake transmission input, and a bending transmission input. The mechanical housing may include a rod feeding/rotating subassembly, a brake subassembly, a bending subassembly, first and second rod feeding/rotating transmission outputs, a brake transmission output, and a bending transmission output. Separate motor and mechanical housings are also disclosed.

A method for deriving the position of a pushing roll, applied even when there is a difference between the actual processed shape and a theoretical solution (a numerical analysis solution) due to changes in a state of a processing machine or the bending characteristic of the material to be processed. The rolls have a pyramid-like shape, and the operation amount of a pushing roll is changed while continuously feeding a material, thereby bending the material. Also, for each position of the fixed pushing roll, the radius of curvature of the material is measured and the bending characteristic is grasped in advance. From the design shape, the radius of curvature and the operation amount for bringing the pushing roll into contact are obtained. The operation amount of the pushing roll is then determined.

A method for deriving the position of a pushing roll, applied even when there is a difference between the actual processed shape and a theoretical solution (a numerical analysis solution) due to changes in a state of a processing machine or the bending characteristic of the material to be processed. The rolls have a pyramid-like shape, and the operation amount of a pushing roll is changed while continuously feeding a material, thereby bending the material. Also, for each position of the fixed pushing roll, the radius of curvature of the material is measured and the bending characteristic is grasped in advance. From the design shape, the radius of curvature and the operation amount for bringing the pushing roll into contact are obtained. The operation amount of the pushing roll is then determined.

A bender includes a rotatable bending shoe having a plurality of channels therein configured to receive a workpiece and a follower assembly. The follower assembly includes a mount, a follower bar attached to the mount, the follower bar having a plurality of channels therein configured to receive the workpiece, a roller attached to the mount and engaged against the follower bar, the roller having an eccentric shaft extending therefrom, and a motor for rotating the shaft and roller, wherein rotation of the shaft and roller causes the follower bar to translate toward or away from the bending shoe. A drive member can be provided to move the mount toward or away from the bending shoe.

A method for bending a surgical rod using an automated bending system includes receiving an indication of a plurality of line segments defined on the rod and an indication of an angle measurement to be formed between at least two adjacent ones of the plurality of line segments. Bending parameters to perform on the rod to form the angle measurement between the at least two adjacent ones of the plurality of line segments are determined and operation of the automated bending system is controlled using the bending parameters to create an angle having the angle measurement between the at least two adjacent ones of the plurality of line segments.

A method for bending a surgical rod using an automated bending system includes receiving an indication of a plurality of line segments defined on the rod and an indication of an angle measurement to be formed between at least two adjacent ones of the plurality of line segments. Bending parameters to perform on the rod to form the angle measurement between the at least two adjacent ones of the plurality of line segments are determined and operation of the automated bending system is controlled using the bending parameters to create an angle having the angle measurement between the at least two adjacent ones of the plurality of line segments.