To a fulcrum roll unit portion in a workpiece, a corresponding initial curvature radius is applied, and to a bending roll unit portion in a workpiece, a corresponding design curvature radius is applied. To an intermediate unit portion in a workpiece, an intermediate curvature radius set so as to continuously change from the initial curvature radius to the design curvature radius is applied. At least one of the fulcrum roll and the bending roll is moved on the basis of an integrated value obtained by integrating the amount of change in bending position in each of the intermediate unit portion and the bending roll unit portion.

To a fulcrum roll unit portion in a workpiece, a corresponding initial curvature radius is applied, and to a bending roll unit portion in a workpiece, a corresponding design curvature radius is applied. To an intermediate unit portion in a workpiece, an intermediate curvature radius set so as to continuously change from the initial curvature radius to the design curvature radius is applied. At least one of the fulcrum roll and the bending roll is moved on the basis of an integrated value obtained by integrating the amount of change in bending position in each of the intermediate unit portion and the bending roll unit portion.

A bender configured to bend a workpiece in a bending operation and its method of use are provided. The bender includes a frame, a bending shoe assembly rotatably mounted on the frame, a control system and a driver in communication therewith, and a springback assembly in communication with the control system and configured to provide information to the control system regarding information on a bend affected to the workpiece. The bending shoe assembly includes a bending shoe into which the workpiece can be seated, and a gripping member mounted on the bending shoe and configured to grip the workpiece during the bending operation. The driver provides rotational force to the bending shoe assembly to rotate the bending shoe assembly relative to the frame.

A method for forming a metal beam may comprise: clamping first and second portions of the metal beam in a substantially fixed and in a position whereat the metal beam is rotatable about three axes; applying a net bending force to the clamped second portion of the metal beam at a predetermined angle; sensing twisting of the second portion of the metal beam resulting from the net bending force; and modulating the angle at which the net force is applied to reduce the twisting of the metal beam. As a result, the net bending force is moved toward the shear center and toward being along the principal axis of the metal beam.

A method for forming a metal beam may comprise: clamping first and second portions of the metal beam in a substantially fixed and in a position whereat the metal beam is rotatable about three axes; applying a net bending force to the clamped second portion of the metal beam at a predetermined angle; sensing twisting of the second portion of the metal beam resulting from the net bending force; and modulating the angle at which the net force is applied to reduce the twisting of the metal beam. As a result, the net bending force is moved toward the shear center and toward being along the principal axis of the metal beam.

An apparatus and method for calibrating an automated wire bending machine is provided that includes a camera system comprising a camera and a lens configured with a focal plane fixedly positioned relative to a bending surface provided on the automated wire bending machine. The disclosed apparatus and method further includes a processor device configured to interpret images captured by the camera system. The apparatus and method measures an actual angle formed in a wire while a bent portion of the wire is substantially within the focal plane of the camera system, and a memory device stores values generated during a calibration sequence of the automated wire bending machine. The values correspond to the actual angle and a target angle provided for the calibrating of the automated wire bending machine.

An apparatus and method for calibrating an automated wire bending machine is provided that includes a camera system comprising a camera and a lens configured with a focal plane fixedly positioned relative to a bending surface provided on the automated wire bending machine. The disclosed apparatus and method further includes a processor device configured to interpret images captured by the camera system. The apparatus and method measures an actual angle formed in a wire while a bent portion of the wire is substantially within the focal plane of the camera system, and a memory device stores values generated during a calibration sequence of the automated wire bending machine. The values correspond to the actual angle and a target angle provided for the calibrating of the automated wire bending machine.

The invention relates to a bending device (2) for bending a rod-like or tubular workpiece (4), comprising a bending machine (6), which has a bending head (8), which is designed for bending the workpiece (4) in a forming process, and a control means (24), which controls the operation of the bending machine (6), a robot (10), which comprises a multi-joint arm (11) which can be adjusted by motors, having a gripper end (12), which is designed for gripping and holding the workpiece (4), and a control unit (22), which is designed to control the operation of the robot (10), wherein the control means (24) is designed to control the bending machine (6) and the robot (10) during the bending process. The control unit (22) of the robot (10) is switched, at least during the bending process, to a slave mode in which it receives control commands from the control means (24) of the bending machine (6), and the control means (24) of the bending machine (6), during the bending process, continuously issues setting specifications for the motor-adjustable multi-joint arm (11) and the gripper end (12) to the control unit (22) of the robot (10) which has been switched to slave mode and thereby controls the robot (10) to introduce the workpiece (4) into the bending head (8), to stabilize the workpiece during the forming process and to remove the workpiece from the bending head (8) after the forming process.

The invention relates to a bending device (2) for bending a rod-like or tubular workpiece (4), comprising a bending machine (6), which has a bending head (8), which is designed for bending the workpiece (4) in a forming process, and a control means (24), which controls the operation of the bending machine (6), a robot (10), which comprises a multi-joint arm (11) which can be adjusted by motors, having a gripper end (12), which is designed for gripping and holding the workpiece (4), and a control unit (22), which is designed to control the operation of the robot (10), wherein the control means (24) is designed to control the bending machine (6) and the robot (10) during the bending process. The control unit (22) of the robot (10) is switched, at least during the bending process, to a slave mode in which it receives control commands from the control means (24) of the bending machine (6), and the control means (24) of the bending machine (6), during the bending process, continuously issues setting specifications for the motor-adjustable multi-joint arm (11) and the gripper end (12) to the control unit (22) of the robot (10) which has been switched to slave mode and thereby controls the robot (10) to introduce the workpiece (4) into the bending head (8), to stabilize the workpiece during the forming process and to remove the workpiece from the bending head (8) after the forming process.

A method for curving an elongated piece uses a digital system which includes a control console having a programmable processing unit and a screen for displaying data and a camera connected with the processing unit and configured and positioned for acquiring images of the elongated piece. In accordance with the method, the profile of at least one virtual template of curvature is stored in the processing unit and a real image of the elongated piece is detected. The profile of the virtual template and the real image of the elongated piece are reproduced and compared in real time. The roller curving machine is driven and the curvature and the geometric configuration of the elongated piece are matched with the profile of the virtual template of curvature.