Disclosed are differential temperature push bending method and device for tube with small bending radius, the device comprising: a push bending die, core, fillers and pushers, wherein the core and the fillers are both arranged in a bending chamber of the push bending die, an inlet and an outlet end of the push bending die are respectively provided with a front guiding sleeve and a rear guiding sleeve, the pusher in the front guiding sleeve abuts against a plurality of fillers, and the pusher in the rear guide sleeve abuts against the core. A heat rod is provided at an outer end of the bending chamber. The present disclosure adopts differential temperature type push bending, flow performance of the tube blank at the outer corner of the die can be improved, and the material can be timely fed to prevent excessive stretching and thinning of the outer material.

A method for manufacturing a bent member, the method includes feeding an elongated steel material in a longitudinal direction with one end portion of the steel material as a head, performing high-frequency induction heating to one portion of the steel material in the longitudinal direction by being supplied high-frequency power to form a high-temperature portion, bending the steel material by applying a bending moment in an arbitrary direction to the high-temperature portion to form a bent portion, and injecting a cooling medium to the bent portion to cool the bent portion. The bending includes forming the bent portion having a ratio R/W which is equal to or lower than a predetermined value, where the ratio R/W is a ratio obtained by dividing a bending radius R [mm] of the bent portion on a centroid line of the steel material by a dimension W [mm] in a bend direction in a cross-section of the steel material orthogonal to the centroid line, slowing down a feeding speed of the steel material less than V1, where the V1 is the feeding speed of the steel material while forming the bent portion having the ratio R/W which is more than the predetermined value, and reducing the high-frequency power supplied while forming the high-temperature portion less than Q1, where the Q1 is the high-frequency power supplied while forming the bent portion having the ratio R/W which is more than the predetermined value.

A method for manufacturing a bent member, the method includes feeding an elongated steel material in a longitudinal direction with one end portion of the steel material as a head, performing high-frequency induction heating to one portion of the steel material in the longitudinal direction by being supplied high-frequency power to form a high-temperature portion, bending the steel material by applying a bending moment in an arbitrary direction to the high-temperature portion to form a bent portion, and injecting a cooling medium to the bent portion to cool the bent portion. The bending includes forming the bent portion having a ratio R/W which is equal to or lower than a predetermined value, where the ratio R/W is a ratio obtained by dividing a bending radius R [mm] of the bent portion on a centroid line of the steel material by a dimension W [mm] in a bend direction in a cross-section of the steel material orthogonal to the centroid line, slowing down a feeding speed of the steel material less than V1, where the V1 is the feeding speed of the steel material while forming the bent portion having the ratio R/W which is more than the predetermined value, and reducing the high-frequency power supplied while forming the high-temperature portion less than Q1, where the Q1 is the high-frequency power supplied while forming the bent portion having the ratio R/W which is more than the predetermined value.

An apparatus is provided for protectively hold an elongated object during bending and stretching of the elongated object. The apparatus includes a shell, sleds and roller sets. The shell includes a wall, support portions longitudinally extending on an internal face of the wall, and grooves separated from one another by the support portions. Each of the sleds is inserted in a corresponding one of the grooves. Each of the roller sets includes rollers attached to a corresponding one of the sleds. Each of the rollers includes a tread. The treads together provide an axial tunnel. A surface of the elongated object is in contact with the concave treads of the rollers when the elongated object is rolled in the axial tunnel during bending or stretching of the elongated object.

An apparatus is provided for protectively hold an elongated object during bending and stretching of the elongated object. The apparatus includes a shell, sleds and roller sets. The shell includes a wall, support portions longitudinally extending on an internal face of the wall, and grooves separated from one another by the support portions. Each of the sleds is inserted in a corresponding one of the grooves. Each of the roller sets includes rollers attached to a corresponding one of the sleds. Each of the rollers includes a tread. The treads together provide an axial tunnel. A surface of the elongated object is in contact with the concave treads of the rollers when the elongated object is rolled in the axial tunnel during bending or stretching of the elongated object.

One embodiment of a mirror or reflective surface is set onto a ridged material. The mirror or reflective surface is set at a precise angle by support legs that inserted into holes in the ridged material. The support legs can also be placed in storage notches in ridged material.

A tie bar tensioning system that allows a bending machine operator to removably couple an upper end of a bend die post of the bending machine to a base of the bending machine via a tie bar, and to lock the tie bar in a tensioned position. The tensioning system includes a stationary member and a rotatable member, each with aligned tie bar passages for receiving the one end of the tie bar. Both the stationary member and the rotatable member include respective engagement surfaces, with the rotatable member engagement surface being rotatable relative to the stationary member engagement surface between a released position and a tensioned position whereat the rotatable member is selectively lockable. The rotation of the rotatable member with the stationary engagement surface in engagement with the stationary engagement surface longitudinally displacing the rotatable member relative to the stationary member.

A tie bar tensioning system that allows a bending machine operator to removably couple an upper end of a bend die post of the bending machine to a base of the bending machine via a tie bar, and to lock the tie bar in a tensioned position. The tensioning system includes a stationary member and a rotatable member, each with aligned tie bar passages for receiving the one end of the tie bar. Both the stationary member and the rotatable member include respective engagement surfaces, with the rotatable member engagement surface being rotatable relative to the stationary member engagement surface between a released position and a tensioned position whereat the rotatable member is selectively lockable. The rotation of the rotatable member with the stationary engagement surface in engagement with the stationary engagement surface longitudinally displacing the rotatable member relative to the stationary member.

A roll bending apparatus includes: a roll pair formed by a pair of rolls disposed facing each other, the roll pair being configured to sandwich an elongated material between the rolls to perform forming on the elongated material; a slide mechanism configured to slide the roll pair in a first normal direction that is a direction normal to a conveying direction of the elongated material on a plane including the conveying direction; and a tilt mechanism configured to rotate the roll pair about a tilt axis that extends in a second normal direction that is a direction orthogonal to the conveying direction and the first normal direction. The slide mechanism further slides the roll pair to change a position of the roll pair relative to the tilt axis.

A roll bending apparatus includes: a roll pair formed by a pair of rolls disposed facing each other, the roll pair being configured to sandwich an elongated material between the rolls to perform forming on the elongated material; a slide mechanism configured to slide the roll pair in a first normal direction that is a direction normal to a conveying direction of the elongated material on a plane including the conveying direction; and a tilt mechanism configured to rotate the roll pair about a tilt axis that extends in a second normal direction that is a direction orthogonal to the conveying direction and the first normal direction. The slide mechanism further slides the roll pair to change a position of the roll pair relative to the tilt axis.