A method for bending a thin-walled tube to form a small radius bend on the thin-walled tube includes providing a die, lubricating the thin-walled tube, extruding the thin-walled tube, and thrusting elastomer fillers. A die defining a curved cavity enclosed within is provided. The curved cavity is configured to receive the thin walled tube. The thin-walled tube is lubricated using an antifriction coating material applied on an exterior surface of the thin-walled tube for reducing friction between the exterior surface of the thin-walled tube and the curved cavity of the die. The thin-walled tube is extruded into a curved section from an insertion end of the die. The elastomer fillers are thrusted into an inner surface of the thin walled tube via a mandrel. The mandrel is forced against the thin-walled tube to prevent damage of the inner surface of the thin-walled tube to form the small radius bend.

A method for bending a thin-walled tube to form a small radius bend on the thin-walled tube includes providing a die, lubricating the thin-walled tube, extruding the thin-walled tube, and thrusting elastomer fillers. A die defining a curved cavity enclosed within is provided. The curved cavity is configured to receive the thin walled tube. The thin-walled tube is lubricated using an antifriction coating material applied on an exterior surface of the thin-walled tube for reducing friction between the exterior surface of the thin-walled tube and the curved cavity of the die. The thin-walled tube is extruded into a curved section from an insertion end of the die. The elastomer fillers are thrusted into an inner surface of the thin walled tube via a mandrel. The mandrel is forced against the thin-walled tube to prevent damage of the inner surface of the thin-walled tube to form the small radius bend.

A method for bending a thin-walled tube to form a small radius bend on the thin-walled tube includes providing a die, lubricating the thin-walled tube, extruding the thin-walled tube, and thrusting elastomer fillers. A die defining a curved cavity enclosed within is provided. The curved cavity is configured to receive the thin walled tube. The thin-walled tube is lubricated using an antifriction coating material applied on an exterior surface of the thin-walled tube for reducing friction between the exterior surface of the thin-walled tube and the curved cavity of the die. The thin-walled tube is extruded into a curved section from an insertion end of the die. The elastomer fillers are thrusted into an inner surface of the thin walled tube via a mandrel. The mandrel is forced against the thin-walled tube to prevent damage of the inner surface of the thin-walled tube to form the small radius bend.

A pipe bending system for pressure bending a pipe is disclosed. The pipe bending system includes a pipe having a first end and a second end; a housing including a bending configuration and configured to house the pipe; a flexible material placed within an interior space of the pipe; and a pressing device configured to press the flexible material housed inside the interior space of the pipe. The pressing device includes a first arm, a second arm, and a controller. The flexible material includes a plurality of pieces each having a different elasticity type.

A pipe bending system for pressure bending a pipe is disclosed. The pipe bending system includes a pipe having a first end and a second end; a housing including a bending configuration and configured to house the pipe; a flexible material placed within an interior space of the pipe; and a pressing device configured to press the flexible material housed inside the interior space of the pipe. The pressing device includes a first arm, a second arm, and a controller. The flexible material includes a plurality of pieces each having a different elasticity type.

A mandrel support device includes a mandrel sleeve positionable on a mandrel to form a reservoir in fluid communication with a mandrel passage, and with. The sleeve may include a bore configured to receive a portion of the mandrel, a lubrication channel formed on the sleeve exterior, and a lubrication passage extending between the channel and the bore to permit fluid communication therebetween. A mandrel base may define a socket for interchangeably receiving the sleeve, and a lubrication bore may extend from the socket to the base to align with the lubrication channel when the sleeve is received in the socket. A fluid fitting mounted on the base in fluid communication with the lubrication bore and the lubrication channel of the sleeve such that fluid moving through the fluid fitting enters the bore, the channel and passage to reach the reservoir and mandrel passage at any rotational position of the sleeve with respect to the base.

A mandrel support device includes a mandrel sleeve positionable on a mandrel to form a reservoir in fluid communication with a mandrel passage, and with. The sleeve may include a bore configured to receive a portion of the mandrel, a lubrication channel formed on the sleeve exterior, and a lubrication passage extending between the channel and the bore to permit fluid communication therebetween. A mandrel base may define a socket for interchangeably receiving the sleeve, and a lubrication bore may extend from the socket to the base to align with the lubrication channel when the sleeve is received in the socket. A fluid fitting mounted on the base in fluid communication with the lubrication bore and the lubrication channel of the sleeve such that fluid moving through the fluid fitting enters the bore, the channel and passage to reach the reservoir and mandrel passage at any rotational position of the sleeve with respect to the base.

The present invention discloses a bending and molding mechanism, comprising a base, wherein the base is provide with a transverse sliding rail, two transverse sliding bases are disposed on the transverse sliding rail in a sliding manner, the base is provided with a transverse driving device driving the transverse sliding bases, the base is provided with a central clamping device which can clamp the wire and can rotate around a central axis of the wire between the two transverse sliding bases, the transverse sliding bases are provided with a longitudinal sliding rail, the longitudinal sliding rail is provided with a longitudinal sliding base, the transverse sliding bases are provided with a longitudinal driving device driving the longitudinal sliding base to slide, the longitudinal sliding base is provided with a bending and molding device, one side, close to the central clamping device, of the transverse sliding base at the left side is provided with a left clamping device capable of movably extending to clamp the wire, and one side, close to the central clamping device, of the transverse sliding base at the right side is provided with a right clamping device capable of movably extending to clamp the wire. The device is simple in structure, and can bend two sides of tubular products or wires from different bending angles and different bending radii.

The present invention discloses a bending and molding mechanism, comprising a base, wherein the base is provide with a transverse sliding rail, two transverse sliding bases are disposed on the transverse sliding rail in a sliding manner, the base is provided with a transverse driving device driving the transverse sliding bases, the base is provided with a central clamping device which can clamp the wire and can rotate around a central axis of the wire between the two transverse sliding bases, the transverse sliding bases are provided with a longitudinal sliding rail, the longitudinal sliding rail is provided with a longitudinal sliding base, the transverse sliding bases are provided with a longitudinal driving device driving the longitudinal sliding base to slide, the longitudinal sliding base is provided with a bending and molding device, one side, close to the central clamping device, of the transverse sliding base at the left side is provided with a left clamping device capable of movably extending to clamp the wire, and one side, close to the central clamping device, of the transverse sliding base at the right side is provided with a right clamping device capable of movably extending to clamp the wire. The device is simple in structure, and can bend two sides of tubular products or wires from different bending angles and different bending radii.

A mandrel for the manufacture of a tube is provided. The mandrel includes one or more discs spaced apart from each other; one or more guide wires coupled to one or more of the discs; and one or more control wires coupled to one or more of the discs. Articulation of one or more of the control wires induces a shape change in the tube. Methods for manufacturing a tube are also provided.