A method is for manufacturing a core plate having an annular core back and teeth extending from the core back toward the center. The core plate is obtained by performing a punching step, a winding step, a straining step and an annealing step. At the straining step, compressive strain is applied to the core back or the band-shaped core back that is to be the core back after winding. At the annealing step, the core back or the band-shaped core back is annealed to be recrystallized after the applying of strain.

Methods and apparatus for manufacturing a circular laminated component are disclosed herein. In one embodiment, a method comprises stamping an inlet stock of material to form a line of arc segments, the line of arc segments having: a plurality of notches along a first edge; a first longitudinal end; and a second longitudinal end opposite the first longitudinal end; wrapping the line of arc segments to form a circular segment having the first edge along an inner-circumferential diameter of the circular segment; joining the first longitudinal end to the second longitudinal end to form a circular laminate layer; and stacking a plurality of circular laminate layers to form a laminate disc.

A method of forming a plurality of shaped piece parts from a sheet of material involves arranging a plurality of aligned workpieces into an optimized workpiece pattern, and arranging one or more series of joints that maintains the workpieces in rigid connection and alignment. The joints include one or more particular joints that have an axis of rotation, which permits a first section of the workpieces to be rotated about the axis of rotation with respect to a second set of workpieces to weaken and break the one or more particular joints. The method also involves applying one or more folds across the sheet of material to form one or more pluralities of aligned bends in at least some of the plurality of workpieces. The method further involves breaking the joints to rigidly decouple each of the plurality of shaped workpieces into individual piece parts.

A battery box for electric or hybrid motor vehicles, comprising a peripheral frame which has a generally convex polygonal shape, a bottom part and a top cover; the bottom part being joined to a lower surface of the peripheral frame, said peripheral frame comprising at least an aluminum extruded element, bent in a single direction in at least a position along the extrusion longitudinal direction according an angle wherein said bent aluminum extruded element at the said position presents at least two different inner radii of curvatures.

A battery box for electric or hybrid motor vehicles, comprising a peripheral frame which has a generally convex polygonal shape, a bottom part and a top cover; the bottom part being joined to a lower surface of the peripheral frame, said peripheral frame comprising at least an aluminum extruded element, bent in a single direction in at least a position along the extrusion longitudinal direction according an angle wherein said bent aluminum extruded element at the said position presents at least two different inner radii of curvatures.

A method of manufacturing a case for a starting device, the case having at least one curved portion and having an interior configured to be supplied with oil includes forming a thickened portion by partially thickening a metal sheet material and forming the curved portion by bending the sheet material at the thickened portion by press working. An outer surface of the curved portion projects outward of the case beyond a curved surface that is concentric with an inner surface of the curved portion and that has a radius of curvature equal to the sum of the radius of curvature of the inner surface and the thickness of the sheet material forming the case. Metal flows in the curved portion are continuous from the inner surface to the outer surface without any break.

A heat exchanger includes a plurality of plate-shaped fins disposed at intervals, and a plurality of heat transfer tubes disposed to be inserted into through holes of the fins in a direction perpendicular to the fins. In each of the fins, a starting hole is formed between adjacent through holes, and the starting hole serves as a start point of bending of the fins and has a vertex portion at a bending portion of each fin which is close to an edge thereof. In each of the fins, a cut is made to connect the other edge of the fin and a side of the starting hole which is located opposite to the vertex portion of the starting hole. The above each fin is bent at the vertex portion of the starting hole, by opening the cut from the starting hole.

A channel bender including: a feeding unit configured to feed and guide a channel material into the channel bender; at least one broaching unit configured to perform at least one of bite broaching and wheeled broaching on the channel material to make at least one broaching mark; and a bending unit configured to bend the channel material that include the at least one broaching mark.

Methods, devices, and apparatus for processing a strip of material including: measuring and feeding the strip of material to a predetermined length; and making broaching cuts on the strip of material using a plurality of cutting tools configured to make a plurality of angled cuts.

Methods, devices, and apparatus for processing a strip of material including: measuring and feeding the strip of material to a predetermined length; and making broaching cuts on the strip of material using a plurality of cutting tools configured to make a plurality of angled cuts.