The disclosure provides a method and apparatus for forming a channel letter box using a profile. The method can include determining an incision position on one surface of the profile where at least one surface incision is to be made. The profile can be surface incised at the determined position. The profile can be folded at the incision position to form the channel letter box. The profile can have at least one rib on one surface. The method can also include cutting and attaching a top plate to the channel letter box, wherein a thickness of the top plate is substantially close to a distance from the top of the profile to the top of a top rib of the at least one rib.

The disclosure provides a method and apparatus for forming a channel letter box using a profile. The method can include determining an incision position on one surface of the profile where at least one surface incision is to be made. The profile can be surface incised at the determined position. The profile can be folded at the incision position to form the channel letter box. The profile can have at least one rib on one surface. The method can also include cutting and attaching a top plate to the channel letter box, wherein a thickness of the top plate is substantially close to a distance from the top of the profile to the top of a top rib of the at least one rib.

A composite member includes a metal sheet having a bent portion formed by bending, and a resin member joined to at least a part of the bent portion. The metal sheet includes an opening provided on an inner side of the bent portion, and a tapered recess that tapers off from an outer side of the bent portion toward the opening. The resin member includes an inner resin part filled in the recess, and an exposed resin part provided to be continuous with the inner resin part and to extend to an inner surface of the bent portion through an edge portion of the opening.

A composite member includes a metal sheet having a bent portion formed by bending, and a resin member joined to at least a part of the bent portion. The metal sheet includes an opening provided on an inner side of the bent portion, and a tapered recess that tapers off from an outer side of the bent portion toward the opening. The resin member includes an inner resin part filled in the recess, and an exposed resin part provided to be continuous with the inner resin part and to extend to an inner surface of the bent portion through an edge portion of the opening.

A method of manufacturing a component from a high-strength blank metal strip or sheet (MS) having a tensile strength of at least 850 MPa. The method comprises reducing the thickness (T) of the strip or sheet (MS) in a folding section (FS) so that a shaped section (SS) having a predetermined shape is obtained in at least a part of the folding section (FS). The strip or sheet (MS) is then folded along the shaped section (SS), so that a surface of a first section (1S) becomes arranged adjacent and parallel to a surface a the second section (2S) of the metal strip (MS). Finally, the first and second sections (1S,2S) are joined, so that the strip or sheet (MS) remains folded. With this method, it is possible to use high-strength steel, e.g. AISI 301 stainless steel, and still fold a thin strip or sheet (MS) without undesired cracks in the folding section. For example, the invention is applicable for manufacturing of plate-shaped hair-pulling elements (HPE) for a cutting unit (CU) of a shaving apparatus.

A method of manufacturing a component from a high-strength blank metal strip or sheet (MS) having a tensile strength of at least 850 MPa. The method comprises reducing the thickness (T) of the strip or sheet (MS) in a folding section (FS) so that a shaped section (SS) having a predetermined shape is obtained in at least a part of the folding section (FS). The strip or sheet (MS) is then folded along the shaped section (SS), so that a surface of a first section (1S) becomes arranged adjacent and parallel to a surface a the second section (2S) of the metal strip (MS). Finally, the first and second sections (1S,2S) are joined, so that the strip or sheet (MS) remains folded. With this method, it is possible to use high-strength steel, e.g. AISI 301 stainless steel, and still fold a thin strip or sheet (MS) without undesired cracks in the folding section. For example, the invention is applicable for manufacturing of plate-shaped hair-pulling elements (HPE) for a cutting unit (CU) of a shaving apparatus.

An apparatus and method is provided for forming folds at a corner in a spacer frame assembly used in the construction of insulating glass unit windows. The apparatus comprises a carriage supporting first and second crimping fingers. The crimping fingers are spaced about a path of travel for the passage of metal strips during operation. The apparatus comprises an encoder to determine a velocity of the strips, and a motor coupled to a ball screw assembly. The ball screw assembly moves the carriage during operation along the path of travel. The apparatus comprises an electrical gearing arrangement for accelerating the carriage along the path. The electrical gearing arrangement includes a controller and a double acting rack assembly, the controller being coupled to the motor, the encoder, and the double rack assembly. The double rack assembly simultaneously actuates the fingers at a direction substantially transverse to the path.

An apparatus and method is provided for forming folds at a corner in a spacer frame assembly used in the construction of insulating glass unit windows. The apparatus comprises a carriage supporting first and second crimping fingers. The crimping fingers are spaced about a path of travel for the passage of metal strips during operation. The apparatus comprises an encoder to determine a velocity of the strips, and a motor coupled to a ball screw assembly. The ball screw assembly moves the carriage during operation along the path of travel. The apparatus comprises an electrical gearing arrangement for accelerating the carriage along the path. The electrical gearing arrangement includes a controller and a double acting rack assembly, the controller being coupled to the motor, the encoder, and the double rack assembly. The double rack assembly simultaneously actuates the fingers at a direction substantially transverse to the path.

Provided is a method for manufacturing an L-shaped square pipe that ensures adequate strength even without welding, a device for manufacturing the L-shaped square pipe, and the L-shaped square pipe. Provided is a method for manufacturing an L-shaped square pipe, comprising: a groove section forming step for forming a groove section by pressing one surface of a square steel pipe, along the shorter direction of the one surface, towards another surface positioned on the reverse side of the one surface; and a bending step for bending the square pipe so that the sides of the first surface sandwiching the groove section approach each other.

A method of forming a closed cross-sectional structure press-forming the plate-shaped workpiece into portions corresponding to bottom portion and left and right side wall portions; and providing bend-facilitating lines at the plurality of bend lines; bending the workpiece in a direction that the portions corresponding to the left and right side wall portions approach each other by pressing a punch into a space between a pair of dies while clamping the portion corresponding to the bottom portion between the punch and a pad in a plate thickness direction; and bending the corresponding portions along the bend-facilitating lines by pressing the corresponding portions against an outer periphery of a plug having an outer peripheral shape the same as a final shape of the closed cross-sectional structure while the plug is placed on the portion of the workpiece corresponding to the bottom portion.