The disclosure relates to a downholding press for producing a semi-finished product from sheet-metal material having thickness-reduced regions, wherein the semi-finished product after forming has regions with mutually dissimilar wall thicknesses and the downholding press has an upper tool and a lower tool as well as a downholding element, and a convexity on the sheet-metal material is generated between the upper tool and the lower tool such that the sheet-metal material is reduced in thickness in regions by elongation, wherein a blocking cam is configured on the downholding element in such a manner that a follow-on of the sheet-metal material is impeded.

A method and system are provided for using induction heating to shape a work piece panel into a preselected shape. The method includes positioning a work piece panel near or in abutment with at least a first induction coil. Alternating current (AC) having a preselected amplitude and frequency can be passed through at least the first induction coil while the work piece panel is subjected to at least one preselected shaping condition. An alternating electromagnetic field produced by the AC current, can cause eddy current in the work piece panel that can heat it to a preselected temperature for a preselected period of time while subjected to the preselected shaping condition, thereby causing the work piece panel to attain the preselected shape. The alternating electromagnetic field can also create a repelling electromagnetic force between the coil and the work piece panel, which could be a shaping condition.

A formed sheet metal material and methods, tools and apparatus for forming the sheet metal material in which a pattern of projections and depressions are cold worked in a first portion and, simultaneously, indicia is embossed in a second portion of the sheet material. The cold worked portion is formed with the projections and depressions configured and distributed such that lines drawn on a surface of the formed sheet material between adjacent rows of projections and depressions are not rectilinear. The indicia is indicative of the alignment between the tools.

A formed sheet metal material and methods, tools and apparatus for forming the sheet metal material in which a pattern of projections and depressions are cold worked in a first portion and, simultaneously, indicia is embossed in a second portion of the sheet material. The cold worked portion is formed with the projections and depressions configured and distributed such that lines drawn on a surface of the formed sheet material between adjacent rows of projections and depressions are not rectilinear. The indicia is indicative of the alignment between the tools.

In certain embodiments described herein, a heated line forming system includes a heating coil system configured to produce a heated line on a surface of a metal part. The heated line forming system also includes an air knife cooling system configured to maintain a dry area for the heated line, and to direct a coolant (e.g., cooling water, liquified gases such as liquid argon, solidified gases such as carbon dioxide snow, and so forth) around the heated line via a spray mechanism such that the coolant does not flow or splash into the heated line on the metal part. In certain embodiments, the heated line forming system includes multiple induction coils arranged along a line and spaced a short distance apart, but which, when operated simultaneously together, form a heated line on a surface of a metal part.

In certain embodiments described herein, a heated line forming system includes a heating coil system configured to produce a heated line on a surface of a metal part. The heated line forming system also includes an air knife cooling system configured to maintain a dry area for the heated line, and to direct a coolant (e.g., cooling water, liquified gases such as liquid argon, solidified gases such as carbon dioxide snow, and so forth) around the heated line via a spray mechanism such that the coolant does not flow or splash into the heated line on the metal part. In certain embodiments, the heated line forming system includes multiple induction coils arranged along a line and spaced a short distance apart, but which, when operated simultaneously together, form a heated line on a surface of a metal part.

In certain embodiments described herein, a heated line forming system includes a heating coil system configured to produce a heated line on a surface of a metal part. The heated line forming system also includes an air knife cooling system configured to maintain a dry area for the heated line, and to direct a coolant (e.g., cooling water, liquified gases such as liquid argon, solidified gases such as carbon dioxide snow, and so forth) around the heated line via a spray mechanism such that the coolant does not flow or splash into the heated line on the metal part. In certain embodiments, the heated line forming system includes multiple induction coils arranged along a line and spaced a short distance apart, but which, when operated simultaneously together, form a heated line on a surface of a metal part.

Provided is a bending apparatus for a plate-shaped metal workpiece, including: a suction device (suction pad) configured to suck a surface of a plate-shaped metal workpiece in a removable manner; a plurality of expansion and contraction devices (servo screw jacks) each including the suction device mounted on a distal end thereof and being capable of expanding and contracting a length ranging from a proximal end thereof to the suction device; and an apparatus base (bed) on which the proximal end of each of the expansion and contraction devices is mounted. The bending apparatus is configured to form the plate-shaped metal workpiece under bending deformation by expanding and contracting the expansion and contraction devices under a state in which the suction device sucks the surface of the plate-shaped metal workpiece.

Provided is a bending apparatus for a plate-shaped metal workpiece, including: a suction device (suction pad) configured to suck a surface of a plate-shaped metal workpiece in a removable manner; a plurality of expansion and contraction devices (servo screw jacks) each including the suction device mounted on a distal end thereof and being capable of expanding and contracting a length ranging from a proximal end thereof to the suction device; and an apparatus base (bed) on which the proximal end of each of the expansion and contraction devices is mounted. The bending apparatus is configured to form the plate-shaped metal workpiece under bending deformation by expanding and contracting the expansion and contraction devices under a state in which the suction device sucks the surface of the plate-shaped metal workpiece.

A roll stamping apparatus includes sets of rollers that rotate while facing each other so as to press opposite surfaces of a material which is continuously supplied to move between the rollers; and molding portions having a stamping structure applied to outer surfaces of the sets of rollers so as to mold the material, wherein a plurality of sets of rollers are disposed along a movement direction of the material, the respective molding portions of the sets of rollers are formed to sequentially change a cross section of the material along the movement of the material, and the molding portion of at least one set of rollers of the sets of rollers before a final set of rollers through which the material finally passes is a set of over-molding rollers having a length in a circumferential direction longer than the molding portions of the final set of rollers.