A manufacturing method of a body frame includes a pre-strain step of press molding a wavy shape portion in the body frame to apply pre-strain after any press molding to mold the body frame.

An electromagnetic stamping apparatus includes a work platform configured to load a work piece. A stamping component is coupled to the work platform and has a first position and a second position. The stamping component includes a stamping rod and a stamping head. The stamping head stamps the work piece on the first position. An electromagnetic device is coupled to the stamping rod and generates a magnetic force according to an alternating current to push the stamping component to the first position to make the stamping component stamp the work piece. A compression spring pushes the stamping component to the second position according to the restoring force of the compression spring. Wherein, the magnetic force is greater than the restoring force of the compression spring to make the stamping component stamp the work piece twice in every waveform period of the alternating current.

A method for manufacturing a press molded product includes forming a plurality of corner portions in a pressed portion of a pressed member, providing the pressed member between a first die and a second die, and press molding the pressed portion to decrease a height of the pressed portion. The press molding includes forming a pair of first bent portions in the pressed portion by means of the corner portions, the pair of first bent portions being bent to protrude toward the second die, forming a second bent portion in the pressed portion by means of the corner portions while holding the pair of first bent portions by a pair of holding portions, the second bent portion being bent to protrude toward the first die from a position between the pair of first bent portions, and pressing and deforming the second bent portion.

In one embodiment, the method includes providing a double sheet metal element including the two sheet metal end sections; and creating a connecting section along the connecting line. The creation of the connecting section includes introducing a first depression into the double sheet metal element, and creating a first folded section of the double sheet metal element. The method further includes orienting the connecting section relative to an extension plane of the double sheet metal element so that the connecting section extends perpendicularly to the extension plane.

In one embodiment, the method includes providing a double sheet metal element including the two sheet metal end sections; and creating a connecting section along the connecting line. The creation of the connecting section includes introducing a first depression into the double sheet metal element, and creating a first folded section of the double sheet metal element. The method further includes orienting the connecting section relative to an extension plane of the double sheet metal element so that the connecting section extends perpendicularly to the extension plane.

A progressive pressing method includes: a first bead molding step of molding a first bead having a length of a second predetermined distance extending in a longitudinal direction of the elongated metal plate, in a side part of a region which becomes a first product part of the elongated metal plate; a first conveying step of conveying the elongated metal plate in the longitudinal direction by a feed amount which is a first predetermined distance; and a second bead molding step of molding a second bead having a length of the second predetermined distance extending in the longitudinal direction of the elongated metal plate, so as to link with the first bead molded in the first bead molding step, in a side part of a region which becomes a second product part of the elongated metal plate, in which the second predetermined distance is longer than the first predetermined distance.

In a progressive pressing device, a first state of a lifting part is a state not sandwiching an elongated metal plate between a lifting plate and an upper plate in a state in which a positioning pin and a positioning hole are not engaged, a second state is a state not sandwiching an elongated metal plate between a lifting plate and an upper plate in a state in which a positioning pin and a positioning hole are engaged, and a third state is a state sandwiching an elongated metal plate between a lifting plate and an upper plate in a state in which a positioning pin and a positioning hole are engaged.

A method of forming a plurality of shaped piece parts from a sheet of material involves arranging a plurality of aligned workpieces into an optimized workpiece pattern, and arranging one or more series of joints that maintains the workpieces in rigid connection and alignment. The joints include one or more particular joints that have an axis of rotation, which permits a first section of the workpieces to be rotated about the axis of rotation with respect to a second set of workpieces to weaken and break the one or more particular joints. The method also involves applying one or more folds across the sheet of material to form one or more pluralities of aligned bends in at least some of the plurality of workpieces. The method further involves breaking the joints to rigidly decouple each of the plurality of shaped workpieces into individual piece parts.

A heat transfer interface structure and a method of manufacturing the same are disclosed. A substrate has a plurality of raised features formed on at least one surface the substrate. The raised features are deformable under a compressive force and have respective openings at end portions thereof. A thickness of a raised feature at the end portion thereof is smaller than a thickness of the raised feature at an intermediate portion of the raised feature.

A heat transfer interface structure and a method of manufacturing the same are disclosed. A substrate has a plurality of raised features formed on at least one surface the substrate. The raised features are deformable under a compressive force and have respective openings at end portions thereof. A thickness of a raised feature at the end portion thereof is smaller than a thickness of the raised feature at an intermediate portion of the raised feature.