B21D22/02

HOT-STAMPED PART AND METHOD OF MANUFACTURING THE SAME
20230148259 · 2023-05-11 ·

A method of manufacturing a hot-stamped part includes: inserting a blank into a heating furnace including a plurality of sections with different temperature ranges; step heating the blank in multiple stages; and soaking the blank at a temperature of about Ac3 to about 1,000° C., wherein in the step of heating the blank, a temperature condition in the heating furnace satisfies the following equation: 0 < (Tg - Ti) / Lt < 0.025° C./mm, where Tg denotes a soaking temperature (°C), Ti denotes an initial temperature (°C) of the heating furnace, and Lt denotes a length (mm) of step heating sections.

METALWORKING APPARATUS AND METALWORKING METHOD
20230147754 · 2023-05-11 ·

A pressing portion (11) formed in a tapered conical shape pushes away a metallic material of a to-be-opened portion (5) radially outward from the radial center. A portion pushed away (2b) is work-hardened (base-material-hardened) and a density of the plate material (2) increases as compared to that of the other portion of the plate material (2). A radial dimension (c2) of a work-hardened portion at a peripheral edge of the to-be-opened portion (5) is larger than a radial dimension (c1) of the pressing portion (11) (c1<c2).

Washing machine and manufacturing method thereof
11649577 · 2023-05-16 · ·

Provided are a washing machine that can be manufactured in a large capacity without deterioration in function, and a manufacturing method thereof. A washing machine includes a drum, a drum back, and a spider. The drum back includes a coupling portion formed to protrude in a front direction of the drum at a portion of the drum back to which the spider is coupled so as to correspond to a shape of the spider, a first forming portion formed to be recessed in a back direction of the drum at a portion of the drum back to which the spider is not coupled, and a reinforcement portion formed to additionally protrude in the front direction of the drum at a portion of the coupling portion that is adjacent to the first forming portions.

Washing machine and manufacturing method thereof
11649577 · 2023-05-16 · ·

Provided are a washing machine that can be manufactured in a large capacity without deterioration in function, and a manufacturing method thereof. A washing machine includes a drum, a drum back, and a spider. The drum back includes a coupling portion formed to protrude in a front direction of the drum at a portion of the drum back to which the spider is coupled so as to correspond to a shape of the spider, a first forming portion formed to be recessed in a back direction of the drum at a portion of the drum back to which the spider is not coupled, and a reinforcement portion formed to additionally protrude in the front direction of the drum at a portion of the coupling portion that is adjacent to the first forming portions.

Forming device and metal pipe

A forming device which expands a metal pipe material to form a metal pipe having a pipe portion and a flange portion includes first and second dies paired with each other and including pipe forming surfaces for forming the pipe portion and flange forming surfaces for forming the flange portion, a drive unit that drives at least one of the first and second dies, and a controller that controls the drive unit, in which, on at least one of the flange forming surfaces of the first and second dies, a protrusion portion protruding by an amount not to abut against the other flange forming surface when the dies are closed is formed and the controller controls the drive unit to form a thin wall portion at which a thickness of the flange portion becomes partially small at the flange portion by the protrusion portion pressing the flange portion.

High performance tool coating for press hardening of coated and uncoated ultrahigh strength steel sheet metals

A coated tool for hot stamping of coated or uncoated sheet metals, comprising a coated substrate surface to be in contact with the coated or uncoated metal sheet, wherein the coating in the coated substrate surface comprises one or more inferior layers and one or more superior layers, where the inferior layers are deposited closer to the substrate surface than the superior layers, and: the inferior layers are designed for providing load bearing capacity, the superior layers are designed for providing galling resistance, at least one superior layer is deposited having a multi-nanolayer structure wherein: one type of nanolayer is composed of at least 90 at.-% of chromium and nitrogen, a second type of nanolayer is composed of at least 90 at.-% of titanium, aluminum and nitrogen, a third type of nanolayer is composed of at least 90 at.-% of vanadium carbon and nitrogen.

Modular tooling for axle housing and manufacturing process
11648745 · 2023-05-16 · ·

A modular tooling die for an axle housing includes a plurality of separable and coaxially aligned die sets. Each die set may include a cam driver that is engageable with first and second cam slide assemblies. The cam slide assemblies move toward one another along an axis that extends perpendicularly to an axis along which the cam driver translates. Multiple die sets are provided for possible use in a single press depending on the particular axle housing geometry to be manufactured. A wide variety of different geometrical configurations may be formed by simply replacing one or more die sets and inserting a differently sized or shaped blank within the press. A method of manufacturing various axle housings and the associated modular tooling is described.

Progressive pressing method, progressive pressing device, manufacturing method for fuel cell separators and manufacturing apparatus for fuel cell separators

A progressive pressing method includes: a first bead molding step of molding a first bead having a length of a second predetermined distance extending in a longitudinal direction of the elongated metal plate, in a side part of a region which becomes a first product part of the elongated metal plate; a first conveying step of conveying the elongated metal plate in the longitudinal direction by a feed amount which is a first predetermined distance; and a second bead molding step of molding a second bead having a length of the second predetermined distance extending in the longitudinal direction of the elongated metal plate, so as to link with the first bead molded in the first bead molding step, in a side part of a region which becomes a second product part of the elongated metal plate, in which the second predetermined distance is longer than the first predetermined distance.

Progressive pressing method, progressive pressing device, manufacturing method for fuel cell separators and manufacturing apparatus for fuel cell separators

A progressive pressing method includes: a first bead molding step of molding a first bead having a length of a second predetermined distance extending in a longitudinal direction of the elongated metal plate, in a side part of a region which becomes a first product part of the elongated metal plate; a first conveying step of conveying the elongated metal plate in the longitudinal direction by a feed amount which is a first predetermined distance; and a second bead molding step of molding a second bead having a length of the second predetermined distance extending in the longitudinal direction of the elongated metal plate, so as to link with the first bead molded in the first bead molding step, in a side part of a region which becomes a second product part of the elongated metal plate, in which the second predetermined distance is longer than the first predetermined distance.

Hot stamping component and manufacturing method thereof

A hot stamping component and a manufacturing method thereof include: (a) preparing a blank including 0.27 to 0.33 wt % of carbon (C), more than 0 and 0.40 wt % or less of silicon (Si), 1.10 to 1.60 wt % of manganese (Mn), more than 0 and 0.030 wt % or less of phosphorus (P), more than 0 and 0.015 wt % or less of sulfur (S), 0.10 to 0.60 wt % of chromium (Cr), more than 0 and 0.1 wt % or less of titanium (Ti), and 0.0008 to 0.0050 wt % of boron (B); (b) heat-treating the blank; and (c) molding the heat-treated blank and cooling the molded blank. The component and method may stably provide high strength by minimizing hydrogen charging in a hot stamping manufacturing process and preventing hydrogen delayed fracture due to the hydrogen charging.